Graymills Liftkleen L-Series OMI - Manual (Page 2)

WARNINGS/CAUTIONS . . . . . . . . . . . . . . . . . . .2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . .4
LIFTKLEEN CONSTRUCTION FEATURES . . . .4
TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . .4
PLATFORM AND LIFTER ASSEMBLY . . . .4
SUPERFLO PUMP ASSEMBLY . . . . . . . . .4
COVER ASSEMBLY . . . . . . . . . . . . . . . . . .5
CONTROLS - PNEUMATIC and
ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION OF THE LIFTKLEEN . . . . . . . .6
SERVICE HOOK-UP . . . . . . . . . . . . . . . . . .6
FLOOR MOUNTING OF LIFTKLEEN . . . . .6
OPERATION OF THE LIFTKLEEN . . . . . . . . . . .6
AGITATING LIFT PLATFORM . . . . . . . . . . .6
CYCLE TIMER (optional) . . . . . . . . . . . . . . .7
EMERGENCY STOP . . . . . . . . . . . . . . . . . .7
ANTI-TIE DOWN DEVICE (optional) . . . . . .7
SUPERFLO PUMP (optional) . . . . . . . . . . .7
ELECTRIC HEAT (optional) . . . . . . . . . . . . .7
STEAM HEAT (optional) . . . . . . . . . . . . . . .7
HEATER TIMER (optional) . . . . . . . . . . . . . .7
FILTRATION SYSTEMS (optional) . . . . . . .7
LIFT PLATFORM MOTION
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . .8
SUPERFLO PUMP DISCHARGE
DIRECTION ADJUSTMENTS . . . . . . . . . . .8
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . .8
LOCK OUT PROCEDURES . . . . . . . . . . . .8
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . .8
PNEUMATIC SYSTEM . . . . . . . . . . . . . . . .8
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . .9
TABLES
1 DIMENSIONS/SPECIFICATIONS . . . . .12
2 PLATFORM LOAD CAPACITY . . . . . . .13
3 AIR CONSUMPTION DATA . . . . . . . . . .13
4 ELECTRICAL CURRENT
REQUIREMENTS . . . . . . . . . . . . . . . . .14
5 LIFTKLEEN FILTERS . . . . . . . . . . . . . .14
REPLACEMENT PARTS
PNEUMATIC, ELECTRICAL AND HEATING
COMPONENTS . . . . . . . . . . . . . . . . . . . . .15
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . .16
AIR CYLINDERS . . . . . . . . . . . . . . . . . . . .16
MISC. MECHANICAL PARTS . . . . . . . . . .16
FIGURES
1 BASIC ASSEMBLY LKR & LKD
(SIDE, TOP) . . . . . . . . . . . . . . . . . . . . . .17
2 BASIC ASSEMBLY LKR & LKD
(SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . .17
3 ELECTRICAL SCHEMATICS . . . . . . . . .18
4a, b, c PNEUMATIC SYSTEMS . . . . . . .19
4d ANTI-TIE DOWN SYSTEMS . . . . . . . . .22
5A, B LKT-4 CYCLE TIMER . . . . . . . . . . .23
6 MANUALLY OPENED COVER . . . . . . .24
7 CYLINDER OPERATED COVER . . . . . .25
8 VALVE CONNECTIONS . . . . . . . . . . . .26
9a, b FLOOR MOUNTING HOLE
LOCATIONS . . . . . . . . . . . . . . . . . . . . .27
10 OPERATING SWITCHES . . . . . . . . . .27
11 TEMPERATURE DIAL . . . . . . . . . . . . .27
12 HEATUP TIME CHART . . . . . . . . . . . .28
13 SPEED CONTROL . . . . . . . . . . . . . . .29
14 MASTER ON/OFF VALVE and
AIR FILTER/REGULATOR/
LUBRICATOR . . . . . . . . . . . . . . . . . . .29
15 AIR LINE CONNECTION . . . . . . . . . . .29
16 PUMP ASSEMBLY . . . . . . . . . . . . . . . .30
17 SUPERFLO PUMP DISCHARGE
NOZZLE . . . . . . . . . . . . . . . . . . . . . . . .30
18 LUBRICATION POINTS . . . . . . . . . . . .31
19 STEAM HEATING ARRANGEMENT . .31
20 LKF-100 FILTRATION SYSTEM . . . . .32
21 LKF-22 FILTRATION SYSTEM . . . . . .32
22 PNEUMATIC TUBING CONNECT/
DISCONNECT . . . . . . . . . . . . . . . . . . .33
23 “DOWN” AIR POWER DISCONNECT .33
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . .34
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L-SERIES LIFTKLEEN
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