OR-Fab 83203 JEEP CHEROKEE XJ 3-PIECE FRONT WINCH BUMPER - Manual (Page 7)

7 ‘84-’01 XJ Front Bumper - Kit 83202, 83203
Bumper
1. Center section
a. Install kit bumper (center) onto unibody with
two kit bolts (10mm x 40mm), and two kit wash-
ers (10mm). DO NOT TIGHTEN.
b. Apply a small amount of kit Loctite® (6ml bottle)
onto threads of three kit bolts (7/16” x 4-1/2”)
and install kit bracket (steering box), kit bumper
(center), steering box, and steering box spacer
onto unibody with three kit bolts (7/16” x 4-1/2”)
and three washers. DO NOT TIGHTEN.
NOTE
A spacer exists between unibody and steering box.
Ensure kit bolts (1/2” x 4-1/2”) are installed through
steering box spacer.
Kit Bumper
(Center)
Kit Bolt
(10mm x
40mm),
Kit Washer
(10mm)
Unibody
Kit Bolts
(7/16” x
4-1/2”),
Washers
Kit Bracket
(Steering
Box)
c. Install two kit bolts (1/2” x 1-1/2”), two kit wash-
ers (1/2” SAE), and two kit nuts (1/2” flange)
onto kit bumper (center) and passenger side
unibody. DO NOT TIGHTEN.
2. 1984-1996 Models: Driver fenders
a. Position kit corner (driver) onto kit bumper
(center) and using kit corner (driver) as a guide,
mark fender approximately 1” below side
marker.
NOTE
For proper fender flare retention, attempt to cut fender
flare and bracket BELOW fender flare bracket stud.
NOTE
Further trimming of the fender and fender flare may be
required for desired fitment.
Kit Bolts
(1/2” x 1-1/2”),
Kit Washers
(1/2” SAE),
Kit Nuts
(1/2” Flange)
Kit Bumper
(Center)
Mark Fender
Fender Flare