FasTest FasMate FN Series - Manual (Page 2)

OPERATING INSTRUCTIONS
Roseville, MN
Ph: 1-800-444-2373
Fax: 651-645-7390
www.fastestinc.com
WP101 Rev C 9/4/2012
TEST PIECE
MEDIA PORT
SQUEEZED HANDLE
POSITION
REMOVAL
INSERTION
PILOT PORT
THUMB VALVE
PILOT PORT
OPERATION:
1. Squeeze the handle and insert the gripping collets of the FasCal into the
female test port threads until the main seal o-ring contacts the component
to be tested.
2. Release the handle of the FasCal, expanding the collets to grip the test
port threads.
• Threaded collets lock into female threaded port, drawing in the sealing o-
ring creating a leak tight seal for pressure testing, evacuation, charging or
filling operations.
3. Introduce test media through media port for the duration of test.
See chart below for media port, fitting, torque specifications. Thread seal-
ant must be used..
Note: The torque limit is typically achieved 2-3 turns past finger tight of the
fitting.
Media Port Size (NPT/BSPP) Media Port Torque Limit (lbf-ft)
1/8 12
1/4 21
3/8 28
1/2 35
3/4 46
1 90
4. When test is complete relieve test pressure and squeeze the handle to
disengage threaded grip collets from test piece.
5. The previous four steps of connecting also apply to the operation of the
Pneumatic and Thumb Valve operated connectors.
6. Both the Pneumatic and Thumb Valve connector require 60-120 psi. Both
operators have 1/8” NPT pilot ports.
7. Pneumatic Valve Connector: This requires external control provided by
the user to engage and disengage the collets pneumatically.
8. The Thumb Valve connector controls collet engagement by pressing the
Thumb Valve on connector.
WARNING:
FasTest Connectors are designed ONLY for the threads meeting the
specifications listed in the FasTest literature. DO NOT use in other
threads.
Connectors are NOT designed for permanent connections and are for
temporary connections only.
DO NOT EXCEED pressure rating as marked on connector.
Verify proper connection BEFORE pressurizing. Use only in a safe
environment. Safety chains and guards are recommended for all
applications.
DO NOT move connector while under pressure. Damage or injury may
result.