5 working principle, 1 leak detection methods, 2 gas sensor technology – INFICON Sensistor ISH2000 HySpeed Hydrogen Leak Detector User Manual

Page 12: 3 condition for leak detection, 4 leak detection modes, The detector operates in three modes, Working principle, Leak detection methods, Gas sensor technology, Condition for leak detection

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Hydrogen leak detector Sensistor ISH2000 HySpeed

-

Operating Instructions

12

OP-Sensistor ISH2000 HySpeed-EN-201203

EN

5

Working principle

5.1 Leak detection methods

Leak detection or leak testing can easily be done with help of Sensistor ISH2000
HySpeed.

By pressurizing the test object with a tracer gas, consist a mix of 5% hydrogen and
95% nitrogen, all hole and capillaries will be filled up with the tracer gas.

The tracer gas penetrates through leaks and out on the outside. On the outside the
leaks position will be able to detect and the size of the leak be able to measure by
the leak detector instrument with a tracer gas-sensitive probe.

5.2 Gas sensor Technology

The Sensistor ISH2000 HySpeed leak detector is using an extremely sensitive
hydrogen gas sensor based on a microelectronic field effect transistor (MOS-FET).

The gas sensitivity appears when hydrogen absorbs into the sensor through a metal
alloy (metal hydride) layer.

Only hydrogen can diffuse into the metal and this makes the sensors practically
insensitive to other substances that do not contain free hydrogen molecules.

The signals from the sensors are processed by a microprocessor which also controls
the sensor temperature with high accuracy, and other sensor diagnostics in order to
ensure perfect functionality. It also automatically compensates for background gas.

5.3 Condition for leak detection

To use the leak detector the test object must be filled and pressurized by tracer gas
(95% N

2

/ 5% H

2

) to get a gas flow through the leak. The tracer gas is a standard

welding gas of industry quality, easy to obtain at low cost. The generic name is
Forming Gas. Appropriate gas filling equipment can be obtained from the leak
detector supplier.

Be careful of how tracer gases are handled after use. Released tracer gas
contaminates the surrounding air with hydrogen and can complicate the following
measurements for a time. Ensure that the tracer gas is ventilated away from the
target area, preferably to the outside of the building.

5.4 Leak detection modes

The detector operates in three modes:

The leak locating mode (Detection Mode), mainly used for detecting and locating
leaks but not quantifying them.

The hydrogen measurement mode (Analysis Mode) measures the concentration of
hydrogen.

The Combined Mode, (default mode) which is a combination of Detection and
Analysis mode.

The Detection Mode operates continuously while the Analysis Mode determines the
hydrogen concentration (and calculates a corresponding leak rate) in a step
measurement. Detection Mode gives no numbers. It therefore needs no actual

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