MTS Series 505G2 SilentFlo Hydraulic Power Unit Model 505G2-30 User Manual

Page 65

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Replacing the Hydraulic Fluid

Model 505G2.20 - 505G2.30 SilentFlo™ HPU

Maintenance

65

Recommended

equipment

A transfer pump with a 10 micron filter (such as the Model 590.01 Fluid
Transfer Pump)

ethanol or a similar cleaning solvent

Lint-free cloths or manufactured rags

A container for the used hydraulic oil and a small drain pan that will fit
underneath the drain plug

A hydraulic fluid sampling kit (MTS part number 055-589-601)

A new filter

Prerequisite

Take a sample of the hydraulic fluid to determine if it should be replaced.

Identify and correct any sources of contamination.

Mixing different types or brands of hydraulic fluid can contaminate your
system.

Contaminated hydraulic fluid can cause premature wear of the hydraulic
components (such as servovalves).

Ensure that the replacement hydraulic fluid is the same brand and type as the fluid
which is currently used the HPU reservoir. Generally, an HPU supplied by MTS
Systems Corporation will contain either Mobil DTE-25 or Shell Tellus 46AW
hydraulic fluid.

Procedure

1. Prepare the HPU.

A. Press the Stop button to turn off the HPU. If you wish, remove the

electrical power to the HPU via a circuit breaker at the power source.

B. Open the top cover of the HPU. Use a 8-mm (5/16-inch) allen wrench

to unlatch the cover.

C. Remove the filler cap.

D. Remove the reservoir cover.

2. Remove the hydraulic fluid.

A. Use the transfer pump to remove the old hydraulic fluid from the

reservoir and into an appropriate container.

B. Open the fluid drain to remove any remaining fluid.

C. Drain the hydraulic fluid from hoses and accumulators in the system.

3. Clean the inside of the reservoir using clean cloths dampened with ethanol.

Clean the pump, motor, and bottom of the cover plate as well.

4. Use a dry cloth to wipe away the solvent.

5. Install the reservoir cover.

CAUTION

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