Rockwell Automation Safety Function: Hinge Switch User Manual

Page 12

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Safety Function: Hinge Switch

Rockwell Automation Publication SAFETY-AT096A-EN-P – November 2013

GSR Hinge Switch Safety Function Verification and Validation Checklist

General Machinery Information

Machine Name/Model Number

Machine Serial Number

Customer Name

Test Date

Tester Name(s)

Schematic Drawing Number

Guardmaster Safety Relay Model

Safety Wiring and Relay Configuration Verification

Test Step

Verification

Pass/Fail Changes/Modification

Visually inspect the safety relay circuit to verify that it is

wired as documented in the schematics.

Visually inspect the safety relay rotary switch settings to

verify they are correct as documented.

Normal Operation Verification

The safety relay system properly responds to all normal Start, Stop, Hinge Switch Input, and

Reset commands.

Test Step

Verification

Pass/Fail Changes/Modification

Initiate a Start command. Both contactors energize for a

normal machine Run condition. Verify proper

machine-status indication and safety-relay status indication.

Initiate a Stop command. Both contactors de-energize for a

normal machine Stop condition. Verify proper

machine-status and safety-relay status indication.

While the system is running, open the monitored guard

door. Both contactors de-energize and open for a normal

safe condition. Verify proper machine-status indication and

safety-relay status indication. Repeat for all guard doors.

While the system is stopped with the guard door open,

initiate a Start command. Both contactors remain

de-energized and open for a normal safe condition. Verify

proper machine-status indication and safety-relay status

indication. Repeat for all door locks.

Initiate a Reset command. Both contactors remain

de-energized. Verify proper machine-status indication and

safety-relay status indication.

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