Rockwell Automation Safety Function: Hinge Switch User Manual

Page 13

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Safety Function: Hinge Switch

13

Rockwell Automation Publication SAFETY-AT096A-EN-P – November 2013

GSR Hinge Switch Safety Function Verification and Validation Checklist (continued)

Abnormal Operation Validation

The safety relay system properly responds to all foreseeable faults with corresponding

diagnostics.

Hinge Switch Input Tests

Test Step

Validation

Pass/Fail Changes/Modification

While the system is running, remove the channel 1 wire

from the safety relay. Both contactors de-energize. Verify

proper machine-status indication and safety-relay status

indication. Repeat for channel 2.

While the system is running, short channel 1 of the safety

relay to 24V DC. Both contactors de-energize. Verify proper

machine-status indication and safety-relay status indication.

Repeat for channel 2.

While the system is running, short channel 1 of the safety

relay to 0V DC. Both contactors de-energize. Verify proper

machine-status indication and safety-relay status indication.

Repeat for channel 2.

While the system is running, short channels 1 and 2 of the

safety relay. Both contactors de-energize. Verify proper

machine-status indication and safety-relay status indication.

GSR Logic Solver Tests

Test Step

Verification and Validation

Pass/Fail Changes/Modification

While the system is running, remove the single wire safety

connection between two adjoining safety relays in the

system. All contactors de-energize. Verify proper

machine-status indication and safety-relay status indication.

Repeat for all safety connections.

While the system is running, turn the logic rotary switch on

the safety relay. All contactors remain energized. Verify

proper machine-status indication and safety-relay status

indication. Repeat for all safety relays in the system.

Safety Contactor Output Tests

Test Step

Verification and Validation

Pass/Fail Changes/Modification

While the system is running, remove the contactor feedback

from the safety relay. All contactors remain energized.

Initiate a Stop command followed by a Reset command.

The relay does not restart or reset. Verify proper

machine-status indication and safety-relay status indication.

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