Cutmaster a80 – Tweco A80 CutMaster User Manual

Page 101

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CUTMASTER A80

Manual 0-4985

SERVICE

5T-1

SECTION 5 TORCH:

SERVICE

5T.01 General Maintenance

NOTE

Refer to Previous "Section 5 System" for common

and fault indicator descriptions.

Cleaning Torch

Even if precautions are taken to use only clean air with a

torch, eventually the inside of the torch becomes coated

with residue. This buildup can affect the pilot arc initiation

and the overall cut quality of the torch.

WARNING

Disconnect primary power to the system before

disassembling the torch or torch leads.

DO NOT touch any internal torch parts while the AC

indicator light of the Power Supply is ON.

The inside of the torch should be cleaned with electrical

contact cleaner using a cotton swab or soft wet rag. In

severe cases, the torch can be removed from the leads

and cleaned more thoroughly by pouring electrical con-

tact cleaner into the torch and blowing it through with

compressed air.

CAUTION

Dry the torch thoroughly before reinstalling.

O-Ring Lubrication

An o-ring on the Torch Head and ATC Male Connector

requires lubrication on a scheduled basis. This will allow

the o-rings to remain pliable and provide a proper seal.

The o-rings will dry out, becoming hard and cracked if the

lubricant is not used on a regular basis. This can lead to

potential performance problems.

It is recommended to apply a very light film of o-ring lubri-

cant (Catalog # 8-4025) to the o-rings on a weekly basis.

Torch Head O-Ring

ATC O-Ring

NOTE

DO NOT use other lubricants or grease, they may

not be designed to operate within high tempera-

tures or may contain “unknown elements” that may

react with the atmosphere. This reaction can leave

contaminants inside the torch. Either of these

conditions can lead to inconsistent performance

or poor parts life.

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