Disassembly, Danger – Viking Pump TSM143: N-P 335/4335 User Manual

Page 9

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SECTION TSM

143

ISSUE

E

PAGE 9 OF 15

DANGER!

before opening any Viking pump liquid cham-

ber (pumping chamber, reservoir, relief valve

adjusting cap fitting etc.) be sure:

1. That any pressure in the chamber has been

completely vented through the suction

or discharge lines or other appropriate

openings or connections.

2. That the driving means (motor, turbine,

engine, etc.) has been “locked out” or made

non- operational so that it cannot be started

while work is being done on the pump.

3.

That you know what liquid the pump

has been handling and the precautions

necessary to safely handle the liquid.

Obtain a material safety data sheet (MSDS)

for the liquid to be sure these precautions

are understood.

failure to follow the above listed precaution-

ary measures may result in serious injury or

death.

DISASSEMbly

1. Mark the head and casing before disassembly to ensure

proper reassembly. The idler pin, which is offset in the

pump head, must be positioned towards and equal

distance between the port connections to allow for

proper flow of liquid through the pump.(Refer to figure

5)

It is not necessary to remove the relief valve to take the

head off the pump; however, removing the relief valve

will lessen total weight of the part. Do not use a chain or

cable around the relief value body to support head during

removal. For

PRESSURE RElIEf INSTRUCTIONS,

refer to page 13.

Remove the nuts from the head. Jackscrews should be

used to back the head away from the casing. Refer to

Figure

11. The proper size and length of jackscrews for

the pump size are shown in Figure 12. The use of a hoist

to support the head will facilitate its removal.

Back the head away from casing. Do not allow the idler

to fall from the idler pin. To prevent this, tilt the top of

head back when removing. Remove head from the

pump. If a hoist is not available, cribbing or blocking can

be used to support the head. This will eliminate having to

lift the head into position when reassembling the pump.

2. Remove the head gasket, idler and bushing assembly.

3. To remove the rotor, loosen the set collar behind the

mechanical seal. Through the one inch jacket connection

PUMP

SIZE

NO. SCREWS

USED

A

THREAD SIZE

(INCH)

N

2

4.00

0.50” - 13 NC

R

2

4.50

0.63” - 11 NC

P

3

5.00

0.50” - 13 NC

A

fIGURE 12

MINIMUM JACKSCREW lENGTh

fIGURE 11

JACKSCREWS

on top of the rotor bearing sleeve, remove the 0.25”

socket head pipe plug. Through the same hole loosen

the 0.313” socket head setscrews which locks the collar

to the shaft. Rotate shaft to be sure all setscrews have

been loosened. Refer to figure 10, page 8, items 16 and

17,

for the pipe plug to remove and the setscrews to be

loosened.

4. Remove the casing drain plug to break the vacuum

between back of the rotor and the casing. Remove

any deposits of material from the exposed portion of

the shaft between the seal plate and the thrust bearing

assembly.

5. Insert a length of hardwood or brass through the port

opening between the rotor teeth to keep the shaft from

turning.

6. Bend the tang on the lockwasher up and with a spanner

wrench, remove the locknut and lockwasher from the

shaft. Refer to Figure 13.

7. Remove the length of hardwood or brass bar from the

port opening.

8. Cushion the end of the shaft with a hardwood block or

piece of brass and drive the rotor out of the casing being

careful to avoid damaging rotor bearing sleeve bushing.
Support the weight of rotor with a hoist. A cable sling can

be used around the shaft, or around the rotor teeth to

carry the weight of the part.

9. Loosen the end cap lockscrews, disengage the end cap

THREADSIZE

fIGURE 13

LOCKWASHER WITH TANG

LOCKNUT

ADJUSTING NUT LOCK

SELF-LOCKING PIN

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