Special information, Maintenance, Danger – Viking Pump TSM230: Hygienic Series User Manual

Page 3

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SECTION TSM

230

ISSUE

B

PAGE 3 OF 15

SPECIAL INFORMATION

PRESSURE RELIEF:
1. Hygienic Series pumps are not available with an integral

pressure relief valve.

2. Viking pumps are positive displacement pumps and

must be provided with some sort of pressure protection.

This may be an inline pressure relief valve, a torque

limiting device, or a rupture disk.

3. If pump rotation is to be reversed during operation,

pressure protection must be provided on

both sides

of pump.

For additional information on pressure relief valves,

refer

to Technical Service Manual TSM000 and Engineering

Service Bulletin ESB-31.

METAL DETECTABLE COMPOSITE IDLERS:
1. Minimum detection limits will vary depending on individual

customers’ equipment and operating conditions.

2. Viking is not responsible for failure to detect components

due to detector limitations and/or detector malfunctions.

Refer to the metal detector manufacturer’s design

limitations, instructions, and warnings regarding the use,

limitations, and proper maintenance of the equipment.

TEMPERATURE LIMITATIONS:
The standard Hygienic Series pumps have a maximum

temperature limit of 225°F (107°C). Pumps with optional

PEEK and Acetal idlers are limited to 200°F (93°C) and

125°F (52°C), respectively. Ensure that the temperature of

the process liquid, cleaning fluid, and jacketing media does

not exceed these temperature limits.

JACKETING:
On pumps with jacketed features, the maximum pressure

limit for the jacketing is 225 psi. The maximum allowable

temperature for the jacketing follows the guidelines of the

temperature limitations section.

MAINTENANCE

Hygienic Series pumps are designed for long, trouble-free

service life under a wide variety of application conditions

with a minimum of maintenance. The points listed below will

help provide long service life.

LUBRICATION:
No external lubrication is required. The H-LS Hygienic Series

uses “Sealed for Life” bearings that use food grade grease

with seals on both sides.

CLEANING PUMP:
Keep the pump as clean as possible. This will facilitate

inspection, adjustment and repair work. Avoid spraying water

or cleaning fluid directly at bearing housing.

STORAGE:
If the pump is not required for immediate installation, it should

be stored in a clean, dry environment. It is recommended

that storage temperature should be between 14°F and 105°F

(–10° and 40°C).

SUGGESTED REPAIR TOOLS:
The following tools must be available to properly repair

Hygienic Series pumps. These tools are in addition to

standard mechanics’ tools such as pliers, screwdrivers, etc.

Most of the items can be obtained from an industrial supply

house.
1. Soft headed hammer
2. Retainer socket tool (supplied with pump);

Viking part number D14-8428-01

3. Rotor puller tool; Viking part number 3-464-TOOL-KIT
4. Bearing locknut socket

(Source: Whittet-Higgins BAS Series or equal)

5. Torque wrench
6. Spanner wrench, adjustable pin type for use on

bearing housing.

(Source: # 482 J.H. Williams & Co. or equal)

7. Plastic bar
8. Impact wrench; calibrated or with torque stick
9. Arbor press
10. Allen Wrenches

Part

Description

Pump Size

H-HL KS-KK LQ-LL

LS

End Cap

Capscrews

1/8”

1/8”

1/8”

5/32”

Anti-Rotation

Washer Capscrew

4 mm

5 mm

7/32”

7/32”

Idler Pin Capscrew

5/32”

5/32”

7/32”

7/32”

Bearing Housing

Set Screws

3/32”

1/8”

1/8”

1/8”

11. Socket or Open-End Wrenches

Part

Description

Pump Size

H-HL KS-KK LQ-LS

Head Nuts

7/16”

1/2"

9/16”

DANGER !

Before opening any Viking pump liquid chamber

(pumping chamber, reservoir, etc.) Be sure:

1. That any pressure in the chamber has been

completely vented through the suction or

discharge lines or other appropriate openings

or connections.

2. That the driving means (motor, turbine, engine,

etc.) has been “locked out” or made non-

operational so that it cannot be started while

work is being done on pump.

3. That you know what liquid the pump has

been handling and the precautions necessary

to safely handle the liquid. Obtain a material

safety data sheet (MSDS) for the liquid to be

sure these precautions are understood.

Failure to follow above listed precautionary

measures may result in serious injury or death.

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