Pressure relief valve instructions, Danger, Disassembly – relief valve – Viking Pump TSM635.3: Q-QS Universal Mag Drive User Manual

Page 11: Assembly – relief valve

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SECTION TSM

635.3

ISSUE

C

PAGE 11 OF 13

FIGURE 20

PRoCEDURE B

FEELER GAUGE

CASING

HEAD

PRESSURE RELIEF VALVE

INSTRUCTIoNS

Before opening any Viking pump liquid

chamber (pumping chamber, reservoir, relief

valve adjusting cap fitting etc.) Be sure:
1. That any pressure in chamber has been

completely vented through suction or

discharge lines or other appropriate

openings or connections.

2. That the driving means (motor, turbine,

engine, etc.) has been “locked out” or made

non- operational so that it cannot be started

while work is being done on pump.

3. That you know what liquid the pump has been

handling and the precautions necessary to

safely handle the liquid. obtain a material

safety data sheet (MSDS) for the liquid to be

sure these precautions are understood.

Failure to follow above listed precautionary

measures may result in serious injury or death.

DANGER !

FIGURE 21

VALVE – Q AND QS SIZES

VALVE - LIST oF PARTS

1.

Valve Cap

6.

Valve Body

2.

Adjusting Screw

7.

Valve Spring

3.

Lock Nut

8.

Poppet

4.

Spring Guide

9.

Cap Gasket

5.

Bonnet

10. Bonnet Gasket

DISASSEMBLY – RELIEF VALVE

Mark the valve and head before disassembly to insure

proper reassembly.
1. Remove the valve cap.
2. Measure and record the length of extension of the

adjusting screw. Refer to

“A” on Figure 21.

3. Loosen the locknut and back out the adjusting screw

until spring pressure is released.

4. Remove the bonnet, spring guide, spring and poppet

from the valve body. Clean and inspect all parts for wear

or damage and replace as necessary.

ASSEMBLY – RELIEF VALVE

Reverse the procedures outlined under

DISASSEMBLY –

RELIEF VALVE. If the valve is removed for repairs, be sure

to replace in the original position. The relief valve adjusting

screw cap must

always point towards the suction side of

the pump. If the pump rotation is reversed, remove the relief

valve and turn end for end. Refer to

Figure 2, page 3.

PROCEDURE B:
If the pump is in line and ports are not accessible, remove the

head and shims. Put the head back on (without shims) and

measure the gap as shown, see

Figure 20. After determining

the gap between the head and casing, select a combination

of shims equal to the measured gap plus the desired end

clearance. Remove head, install shims then install head.

Tighten the head capscrews and check the pump clearance

by making sure the pump turns freely by hand.

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