Two Brothers Racing Honda 919 - CA Emissions Legal - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2002-07 Honda 919 Installation & Operation Manual
Part # 008-90C
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-90C (#9140052C)
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
There are two injectors on each side of the frame. The
JUICE BOX™ harness can be passed under the frame
or over the frame from the right to the left to connect to
the left side injectors. Disconnect the four black injector
connectors from the injectors. Connect the JUICE BOX™
female and male connectors to the injectors and injector
connectors. (Fig 4)
Start the bike. The green LED should scroll left to right and
back for about 3-5 seconds and then go to 1-2 steady or
slowly flashing green LED’s. If the number 1 green LED
and number 8 red LED’s continue flashing after startup
or idling, an injector wiring error is indicated. Re-check
the wires from the JUICE BOX™ and make sure they are
connected to the proper wire of your bike’s stock harness.
MAKE SURE you have the correct wires selected in
the stock harness. DO NOT PROCEED UNLESS ABOVE
CONDITIONS ARE MET.
Bike reassembly is opposite of disassembly.
NOTE: Re check your wire routing and JUICE BOX™
location and make certain that in no way the wires can
come into contact with any moving parts or high heat
source and that the JUICE BOX™ is mounted in a way as
to not cause a handling problem with the machine.
5.
6.
7.
8.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
This Juice Box is legal for use on Emissions Controlled street and highway vehicles.
The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove the seat. Remove the bolt that secures the right
side panel. (Fig 1)
Remove the two bolts that secure the fuel tank to the
frame at the rear of the tank. (Fig 2)
Slide the fuel tank toward the rear of the bike, rotate the
front of the tank up and support. Attach the adhesive
backed hook and loop material to the back of the JUICE
BOX™ and the frame under the seat. Pay close attention
to where the seat comes in contact with the frame and
make sure no pressure from the seat will be put on the
JUICE BOX™. Route the harness along the right side
of the frame and up to the injectors. Route the ground
lead (black wire) to the negative post of the battery and
connect. (Fig 3)
1.
2.
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4.
Continued on page 2
Fig 1
Fig 4
Fig 2
Fig 3