Start-up sequence, Dukane, Starting a weld cycle – Dukane iQ Series ULTRASONIC POWER SUPPLY AL ISO 9001:2008 User Manual

Page 31: Stopping the weld cycle, Weld by time

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Page  5

Section 4 – Controls and Connections

Dukane Manual Part No. 403-583-00

Start-up Sequence

After all connections have been completed.

1. Push the Power Switch to ON (Figure 4-2).

The generator performs a self-diagnostics sequence.

2. Two Power-up screens appear briefly - Figure 4-3,

and Figure 4-3A.

3. The next screen is an Operate screen ready for a

new weld to be done. The display shows:

The setup used for the last weld, and zeros for any
weld parameters.

See Figure 4-3B.

Figure 4-2

Power Switch

Push OFF

Push ON

Starting a Weld Cycle

1. If the generator is not powered, press its Power

Switch/Circuit Breaker to the ON position.

2. Select the setup you want to use, if appropriate.

3. The generator is ready to start a weld cycle when

the Ultrasound Activate/Cycle Start Input (Pin 12) is
activated.

Stopping the Weld Cycle

Normal Conditions

The cycle stops when the programmed welding cycle ends
if the generator is configured to weld by time or energy.
If it is configured to weld by automation, the cycle ends
when the Ultrasound Activate/Cycle Start Input (Pin 12)
is deactivated.

Emergency Conditions
Manual System

Push the Power Switch to OFF (See Figure 4-2.) to
stop the ultrasound signal. This may be done under any
conditions.

Automated System

Customer-supplied external controls provide the means
to stop the cycle for an automated system.
An auxiliary cable connects these external controls to the
iQ generator at the INPUTS/OUTPUTS connector.

Figure 4-3B

Operate Screen, After Power-up

Weld by Time

Weld Time 0.000 S

Weld Energy 0 J

# 1

DUKANE

Setup #1

xxxxxxxxx
xxxxxx
http://www.dukane.com

iQ AL Series xxkHz

Figure 4-3

Power-up Screen 1

Software
version

Current
Setup

Website
Address

MB FPGA
version

Figure 4-3A

Power-up Screen 2

U.S. Patent #7475801

Trigger by Power
available

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