5 • troubleshooting – Pitney Bowes DI950 FastPac Inserter User Manual

Page 104

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5-12

SV61311 Rev. E

5 • Troubleshooting

Table 5-7 Moistener/Mail Piece Exit Problems

Problem

Cause

Action

No seal, failure to seal,

incomplete seals.

Sealing is off in job set up.

Check job definition.

Make sure sealer is ON.

Low sealant level.

Add water or sealing solution.

Poor quality envelopes.

Inspect envelopes. Examine glue lines.

Worn moistener brushes.

Inspect. Replace if necessary. Refer to Replacng the

Mostener Brushes for instructions.

Worn moistener wick.

Inspect. Replace if necessary. Refer to Replacng the

Mostener Wck for instructions.

High seal: flap is folded and

sealed above crease line.

Outer envelope or content

skew.

Check Side Guide adjustment.

Check for proper loading of material in Trays.

Contents of insertion

pack are catching on

side seam inside of

envelope.

Contents of insertion

pack are thick and

difficult to insert into

smaller envelopes.

Adjust the Aligner custom settings:
NOTE: If the contents of the insertion pack are thick,

and you are having trouble inserting the pack into a

small envelope, be sure to set the "Envelope Width"

and "Widest Enclosure Width" to the exact dimensions

of the insertion pack.
1. From the Home screen, select "Menu", then

"Jobs".

2. Select "Edit Current Job", "Edit Job Settings", then

"Advanced".

3. Select "Aligner", then "On with Custom Settings".

The Customer Aligner Settings screen displays.

4. Select "Envelope Width". Use the UP/DOWN

arrow keys to increase or decrease the

measurement, as necessary. Select "Accept"

when done.

5. Select "Widest Enclosure Width". Use the UP/

DOWN arrow keys to increase or decrease the

measurement, as necessary. Select "Accept"

when done.

6. Select "Accept" on the Custom Aligner Settings

screen once the necessary adjustments have

been made.

Poor quality envelopes.

Check side seam(s) inside of envelope for excessive

stickiness. Glue residue inside of the envelope may

prevent it from opening fully and easily.

Stoppage in envelope exit area. Glue contamination or debris

in transport.

Inspect and clean transport.

Box seal: material obstructs

envelope fold, causing flat area

at crease.

Materials are not inserted

deep enough into envelope.

Adjust the Envelope Crease Line upstream so

materials are inserted deeper into the envelope:
1. At the Home screen select: "Menu", then

"Tools", then "Configure System", and finally "Set

Envelope Crease".

2. Select the appropriate envelope position.
3. Press "Finished" three times to return to the Home

screen.

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