Flowserve M Slurry - Manual (Page 2)

M SLURRY USER INSTRUCTION ENGLISH 71569241 - 02/08
Page 2 of 60
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CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ........................... 4
1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and warning labels........................ 8
1.8 Specific machine performance...................... 10
1.9 Noise level..................................................... 10
2 TRANSPORT AND STORAGE ........................... 11
2.1 Consignment receipt and unpacking............. 11
2.2 Handling ........................................................ 11
2.3 Lifting............................................................. 11
2.4 Storage .......................................................... 11
2.5 Recycling and end of product life.................. 12
3 PUMP DESCRIPTION......................................... 12
3.1 Configurations ............................................... 12
3.2 Name nomenclature...................................... 12
3.3 Design of major parts .................................... 12
3.4 Performance and operating limits ................. 13
3.5 Engineering Data .......................................... 14
4 INSTALLATION.................................................... 21
4.1 Location......................................................... 21
4.2 Part assemblies............................................. 21
4.3 Foundation .................................................... 21
4.4 Baseplate installation .................................... 21
4.5 Initial alignment ............................................. 22
4.6 Grouting ........................................................ 24
4.7 Piping ............................................................ 24
4.8 Final shaft alignment check .......................... 26
4.9 Electrical connections ................................... 26
4.10 Protection systems...................................... 27
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN .................................................... 27
5.1 Lubrication Methods...................................... 27
5.2 Pump lubricants ............................................ 28
5.3 Direction of rotation....................................... 29
5.4 Guarding ....................................................... 29
5.5 Priming and auxiliary supplies ...................... 29
5.6 Starting the pump.......................................... 30
5.7 Running the pump......................................... 30
5.8 Stopping and shutdown ................................ 31
5.9 Hydraulic, mechanical and electrical duty..... 31
6 MAINTENANCE................................................... 32
6.1 General ......................................................... 32
6.2 Maintenance schedule .................................. 32
6.3 Spare parts.................................................... 35
6.4 Recommended spares and consumable items35
6.5 Tools required ............................................... 35
6.6 Fastener torques........................................... 36
6.7 Renewal clearances ......................................36
6.8 Disassembly ..................................................36
6.9 Examination of parts.....................................38
6.10 Assembly .....................................................39
6.11 Impeller axial clearance adjustment ............45
7 FAULTS; CAUSES AND REMEDIES...................47
8 PARTS LIST AND DRAWINGS............................50
8.1 Standard Duties-Frames 1 & 2 .......................50
8.2 Standard Duty-Frames 1&2 with Expeller ......51
8.3 Standard Duty Frame 3 & 4............................52
8.4 Standard Duty - Frame 3&4 with Expeller .....53
8.5 Severe Duty-Frames 2,3 & 4 ..........................54
8.6 Severe Duty-Frames 3&4 with Expeller .........55
8.7 Severe Duty-Frames 5&6 ...............................56
8.8 Severe Duty –Frame 5&6 with Expeller .........57
8.9 General arrangement drawing.......................58
9 CERTIFICATION..................................................58
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................58
10.1 Supplementary User Instruction manuals ...58
10.2 Change notes ..............................................58
10.3 Additional sources of information ................58