Flowserve MEN - Manual (Page 2)

MEN USER INSTRUCTIONS ENGLISH 71576288 – 11-09
Page 2 of 36
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CONTENTS
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1 INTRODUCTION AND SAFETY ...........................4
1.1 G ENERAL .........................................................4
1.2 CE MARKING AND APPROVALS ...........................4
1.3 D ISCLAIMER ......................................................4
1.4 C OPYRIGHT ......................................................4
1.5 D UTY CONDITIONS ............................................4
1.6 S AFETY ............................................................5
1.7 N AMEPLATE AND SAFETY LABELS .......................6
1.8 S PECIFIC MACHINE PERFORMANCE ....................6
1.9 N OISE LEVEL ....................................................7
2 TRANSPORT AND STORAGE .............................7
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ............7
2.2 H ANDLING ........................................................7
2.3 L IFTING ............................................................8
2.4 S TORAGE .........................................................8
2.5 R ECYCLING AND END OF PRODUCT LIFE ..............9
3 PUMP DESCRIPTION...........................................9
3.1 C ONFIGURATIONS .............................................9
3.2 N OMENCLATURE .............................................10
4 INSTALLATION....................................................11
4.1 L OCATION .......................................................11
4.2 F OUNDATION ..................................................11
4.3 G ROUTING ......................................................11
4.4 I NITIAL ALIGNMENT ..........................................12
4.5 P IPING ...........................................................13
4.6 E LECTRICAL CONNECTIONS .............................16
4.7 C ONNECTION ..................................................16
4.8 B ATTERIES .....................................................17
4.9 S WITCHING ON ................................................17
4.10 C HARGE STARTER BATTERIES ........................17
4.11 F INAL SHAFT ALIGNMENT CHECK .....................17
4.12 P ROTECTION SYSTEMS ..................................18
4.13 O THER CHECK ..............................................18
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN...........................................................18
5.1 G UARDING ......................................................18
5.2 P RIMING AND AUXILIARY SUPPLIES ...................18
5.3 S TARTING THE PUMP .......................................19
5.4 R UNNING THE PUMP ........................................24
5.5 S TOPPING AND SWITCHING OFF .......................25
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6 MAINTENANCE...................................................25
6.1 G ENERAL ........................................................25
6.2 M AINTENANCE SCHEDULE ................................26
6.3 S PARE PARTS ..................................................29
6.4 R ECOMMENDED SPARES AND CONSUMABLE ITEMS 29
6.5 D ISASSEMBLY .................................................29
7 FAULTS; CAUSES AND REMEDIES ..................31
7.1 F AULTS ON THE PUMP .....................................31
7.2 E LECTRICAL FAULTS ........................................32
8 PARTS LIST AND DRAWINGS ...........................32
8.1 S ECTIONAL DRAWINGS ....................................32
8.2 S ECTIONAL DRAWINGS PART LIST .....................34
8.3 G ENERAL ARRANGEMENT DRAWING .................35
9 CERTIFICATION .................................................35
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS...............................................................35
10.1 S UPPLEMENTARY U SER I NSTRUCTIONS ..........35
10.2 C HANGE NOTES ............................................35
10.3 A DDITIONAL SOURCES OF INFORMATION .........35