Flowserve BP User Manual
Page 2
BP USER INSTRUCTIONS ENGLISH 85392725 10-09 (E)
Page 2 of 44
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CONTENTS
Page
1
INTRODUCTION AND SAFETY........................ 4
1.1
General ......................................................... 4
1.2
CE marking and approvals ........................... 4
1.3
Disclaimer ..................................................... 4
1.4
Copyright....................................................... 4
1.5
Duty conditions ............................................. 4
1.6
Safety............................................................ 5
1.7
Nameplate and safety labels ........................ 8
1.8
Specific machine performance...................... 8
1.9
Noise level .................................................... 9
2
TRANSPORT AND STORAGE........................ 10
2.1
Consignment receipt and unpacking .......... 10
2.2
Handling...................................................... 10
2.3
Lifting .......................................................... 10
2.4
Storage........................................................ 10
2.5
Recycling and end of product life................ 10
3
DESCRIPTION ................................................ 11
3.1
Configurations............................................. 11
3.2
Name nomenclature ................................... 11
3.3
Design of major parts.................................. 11
3.4
Performance and operating limits ............... 12
4
INSTALLATION ................................................ 14
4.1
Location ...................................................... 14
4.2
Part assemblies .......................................... 14
4.3
Foundation .................................................. 14
4.4
Grouting ...................................................... 14
4.5
Initial alignment........................................... 15
4.6
Piping .......................................................... 16
4.7
Electrical connections ................................. 19
4.8
Final shaft alignment check ........................ 19
4.9
Protection systems...................................... 19
5
COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN ........................................... 20
5.1
Pre-commissioning procedure .................... 20
5.2
Pump lubricants .......................................... 20
5.3
Impeller clearance....................................... 21
5.4
Direction of rotation..................................... 21
5.5
Guarding ..................................................... 21
5.6
Priming and auxiliary supplies .................... 21
5.7
Starting the pump........................................ 22
5.8
Running the pump ...................................... 22
5.9
Stopping and shutdown .............................. 22
5.10
Hydraulic, mechanical and electrical duty .. 23
6
MAINTENANCE............................................... 24
6.1
General ....................................................... 24
6.2
Maintenance schedule................................ 24
6.3
Spare parts.................................................. 25
6.4
Recommended spares................................ 26
6.5
Tools required ............................................. 26
6.6
Fastener torques......................................... 27
6.7
Disassembly................................................ 27
6.8
Examination of parts................................... 29
6.9
Replacement of pressed in components.... 31
6.10
Assembly .................................................... 31
7
FAULTS; CAUSES AND REMEDIES .............. 37
8
PARTS LISTS AND DRAWINGS..................... 40
8.1
Section & Parts List .................................... 40
8.2
General arrangement drawing.................... 42
9
CERTIFICATION ............................................. 42
10
OTHE RELEVANT DOCMENTS AND
MANUALS ....................................................... 42
10.1
Supplementary User Instruction manuals .. 42
10.2
Change notes ............................................. 42
10.3
Additional sources of information ............... 42
10.4
Technical Data Sheet.................................. 43