Figure 5.2 – rs-232/rs-485 cable diagram, Table 5.1 – rs-232/rs-485 converter specifications – Flowserve DDC-100 Modbus Direct-to-Host User Manual

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Table 5.1 – RS-232/RS-485 Converter Specifications

Parameter

Specification

Baud Rate

600 baud to 62.5 kb

Protocols

Modbus, BITBUS

Connectors

RS-232 - DB9 Male
RS-485 - Detachable five-contact (Steered Converter P/N 61-825-0966-4)
RS-485 - Detachable three-contact (Self-Steered Converter

P/N 61-825-1032-4)

Indicators

PWR1, PWR2, TxD, RxD, RTS/DTR (Steered Converter P/N 61-825-0966-4)
RS-232 - Power, TxD, RxD
RS-485 - Power, TxD, RxD
(Self-Steered Converter P/N 61-825-1032-4)

Surge Protection

In accordance with IEC-801.5 to 1.5 kV

Power

110 - 220 VAC 50/60 Hz, single-phase
10 W, Switch Selectable

Fuse

250 VAC, .25 A

Operating Temperature Range 0 to 70°C (32 to 158°F)
Operating Humidity

95% Relative (Non-condensing)

The ordering information for the two converter types is given in Tables 5.2 and 5.3.

Table 5.2 – Steered Converter Assembly (P/N 22300-7591)

Description

Part Number

Quantity

Complete converter w/AC power cord

61-825-0966-4

2

Cable, RS-232, DB25M to DB9F, 6 feet long ESC-AT-PS/2Cable

2

Three-unit bracket for 19" rack mounting

ES5-K1PT-H03B

1

Blank insert panel for three-unit rack

ES5-19216-001B

1

Note 1: Individual assembly components may be purchased from Flowserve.

Table 5.3 – Self-Steering Converter Assembly (P/N 22300-7601)

Description

Part Number

Quantity

Complete converter w/AC power cord

61-825-1032-4

2

Cable, RS-232, DB25M to DB9F, 6 feet long ESC-AT-PS/2Cable

2

Three-unit bracket for 19" rack mounting

ES5-K1PT-H03B

1

Blank insert panel for three-unit rack

ES5-19216-001B

1

Note 1: Individual assembly components may be purchased from Flowserve.

Converter assemblies 22300-759 and 22300-760 include two DB25M to DB9F modem cables.
These cables are appropriate for most Host connections. To determine if these cables are compat-
ible with your Host RS-232 communication port(s), contact your System Integrator.

The System Integrator will review wiring requirements for the Host RS-232 port(s) with the
converter-assembly cables. Should the cables not be compatible with the Host RS-232 port, the
cables may be altered, a modifying connector installed, or new cables may be purchased at a local
cable supplier.

Individual converter part numbers 61-825-0966-4 and 61-825-1032-4 do not include a serial cable
for connection to a Host. It is the responsibility of the System Integrator to obtain the correct serial
cable based on the Host RS-232 port connector and Limitorque converter RS-232 port connector.

Figure 5.1 – RS-232/RS-485 Converter Dimensions and Rack Mount Kit

C

End View

A

B

D

Front View

1.12

18.95 (For standard 19" rack)

V

F

Rack Mounting Kits

End View

1.72

inches

mm

A

5.6

141.5

B

1.5

38.6

C

6.0

152.4

D

0.2

5.3

F

5.2

130.9

V

5.0

128

Figure 5.2 – RS-232/RS-485 Cable Diagram

25-Socket Female

Connector to A/B Serial

Expander Comm 2&3

2
3
7
4

Transmit Ou t
Receive In
Signal GND
RTS Out
(Used for
steering)

Transmit In
Receive Ou t
Signal GND
RTS In

25-Socket Female

Connector to RS-232/485

Converter

2
3
7
4

Limitorque P/N ESC-BC 00801

For use with RS-232/RS-485 Converter

P/N 61-825-0900-3 only .

25-Pin

Male

3
2
7
8
6
5
1
4
9

9-Pin

Female

2
3
4
5
6
7
8

20
22

Limitorque P/N ESC-AT-PS/2Cable

for use with RS-232/RS-485 Converters

P/N 61-825-0966-4 and P/N 61-825-1032-4

Shell

Shield

Shell

Shield

5.1.1 RS-232/RS-485 Control Line Steered Converter

(P/N 61-825-0966-4)

This is the standard converter offered by Flowserve for use with Limitorque networks. This
converter provides isolation, surge protection, data rate, and distance capability that is equivalent
to the self-steered converter. This converter uses either Host RS-232 port RTS (Request To Send)
or DTR (Data Terminal Ready) (DIP switch selectable) signals to steer the RS-485 data direction.
This converter also provides a directional steering output for Limitorque’s A/B Switch (P/N EEC-
90001840).

In the converter, the RS-232 data is converted to TTL signals. The signals drive indicating LEDs and
inputs of optical couplers that drive the RS-485 converter circuit. The optical couplers isolate the
Host hardware from the RS-485 Network. The RS-485 circuit is bi-directional and must be steered

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