Whelen SLN2VLED User Manual

Page 5

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Page 5

Lighthead mounting holes
snap into the raised bosses
on the lighthead bracket.

Ears on lighthead bracket
slide into channels in
extrusion (base).

Snap lighthead
into bracket.

Endcap

&

G

asket

500 Series

Alley Light

Mounting Lightheads to Extrusion

If lightbar has
no alley light,
use nuts to
hold lens in.

Halogen Lighthead

slides into extrusion here.

BASE

EXTRUSION

LR-1

1 T

ake-down and

Alley Light

LR-1

1

Alley Light

Endcap

Lens
Screw

BASE EXTRUSION SIDE VIEW

LIGHTHEAD

Endcap, Gasket , Lenses & Spacers Installation

Gasket & Halogen

Alley Light

BARB

BOSS

Halogen Lighthead

snaps into extrusion

Align lighthead
reflector up with 4
bosses in endcap.
Press reflector into
place.

Endcap

with

integrated

gasket

S e r v i c i n g : L i b e r t y L i g h t b a r

S e r v i c i n g : F r e e d o m ™ L i g h t b a r

Halogen Alley Light

Remove the

screws (A) that hold the endcap

on and pull the endcap and gasket (C) off.

4

(B)

Slide lenses

(D) out of the lightbar, to gain access to the extrusion. When reinstalling the lenses and spacers, install the
cord seal (NFPA / See below). When reinstalling the endcap, place the endcap gasket into it's position on
the endcap and line up all the tabs and holes. Spacers (not shown) mount the same as lenses.

D

D

C

Insert cord seal into track in lens

A

B

Seal Cord Installation / NFPA Only:

Cut the seal cord approx. 1-1/2" longer than the extrusion on each side.
Rub silicone over the cord seal leaving 3 to 4 inches on one end dry.
Begining with 1 corner lens, start the lens into the bottom
lens track. Place the cord seal onto the groove in the
top of the lens

eav 1 to 2 inches

Hold onto the left end of the seal hanging
out and slide the corner lens into
position.

1 -
2 -
3 -

4 -

3 -
3 -

4 -
4 -

. L

e

free.

Inspect seal cord for any areas that have wrinkled.
Especially in the areas around the dividers.
Push the lenses together tight and trim excess seal
cord at each end.

6 -

7 -

6 -

7 -

From the opposite end of the
lightbar, pull the seal
cord tight and install
the remaining lenses
and divider.

5 -

5 -
5 -
5 -
5 -

NOTE: Lens dividers must
be installed as each lens is
put into position

Installing Corner Linear-LED®

Insert the tabs on the lighthead housing, into the channels in the extrusion.

Installing Lens and Lighthead

Lens

fits

here

Extrusion secures to Support Bracket.

SUPPORT
BRACKET

BASE EXTRUSION

SUPPORT
BRACKET

SECURE TO
EXTRUSION
TO SECURE
BRACKET

EXTRUSION

LR1

1 T

AKEDOWN

LR11
ALLEY
LIGHT

BASE

EXTRUSION

LR-1

1 T

ake-down

ADJUS

T A

NG

LE

Secure lighthead
bracket to extrusion

Snap lighthead

bracket into TD

bracket

Slide into
tracks in
extrusion

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