Theory of operation, V300-pro, Precharge & protection circuits – Lincoln Electric INVERTEC V300-PRO SVM105-B User Manual

Page 25

Advertising
background image

V300-PRO

THEORY OF OPERATION

PRECHARGE & PROTECTION CIRCUITS

The DC voltage from the Input Rectifier is applied to the
Driver Board to begin charging the Switch Board
capacitors at a slow rate. When the pre-charge level is
achieved, the input relays close, applying the full DC
voltage to the capacitors. Depending on the Code
Number of the machine, there will be either two or four
relays and they may or may not be mounted on the
Driver Board.

The Driver Board is also responsible for gating the
Field Effect Transistors (FETs) on the Switch Boards,
as directed by the pulse width modulated (PWM) signal
from the Control Board.

The Protection Board monitors the capacitors for prop-
er balance and voltage level. If an imbalance or over-
voltage condition is detected, the Protection Circuit will
de-energize the relays, removing the power from the
switch circuits. The machine output will also be dis-
abled.

Another function of the Protection Board is to detect
whether the input voltage is single phase or three
phase and pass that information to the Control Board.
The maximum output of the machine will be limited to
approximately 250 amps with single phase input and
360 amps with 3 phase input.

E-3

E-3

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Section TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

Retur

n to Master TOC

FIGURE E-3 ---PRECHARGE & PROTECTION CIRCUITS

1ø OR 3ø DETETCTION (H5)

LINE
SWITCH

INPUT
RECTIFIER

AC1
AC2
AC3

A-LEAD

AUXILIARY
TRANSFORMER

TO
WIREFEEDER

18VAC

24VAC

POWERBOARD

24VDC

PRE-CHARGE

2ND STEP PWM

1ST STEP PWM VOLTAGE

15VDC-CONTROL BOARD FUNCTION VOLTAGE

24VAC-THERMOSTATS-GUN TRIGGERING

LOCAL
REMOTE

METER MODE

POT

POT

<1 VDC

FAN

1
2
3

CONTROL
BOARD

Y-Y FEEDBACK

3A

POWER SWITCH
SECTIONS
20KHZ

CURRENT
TRANSFORMER

MAIN
TRANSFORMER

CHOKE

RECTIFIER
HEATSINK

BOTTOM

1 DIODE

5 DIODES

5 DIODES

TOP

TOP

1 DIODE

CHOKE

CHOKE

SHUNT

CURRENT FEEDBACK-PROTECTION

VOLTAGE FEEDBACK

PULSE
TRAIN

DRIVER
BOARD

PRE-CHARGE

CR1

CR2

LEFT SWITCH BOARD

FET MODULES

CAP

FET MODULES

RIGHT SWITCH BOARD

FET MODULES

CAP

FET MODULES

PROTECTION
BOARD

NOTE: Unshaded areas of block logic diagram are the subject of discussion

Advertising