Control circuits, Output rectification, contactor & control boards, Theory of operation – Lincoln Electric POWER MIG SVM167-A User Manual

Page 33: Output rectification, contactor and control board

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THEORY OF OPERATION

E-3

E-3

POWER MIG® 215

OUTPUT RECTIFICATION,
CONTACTOR AND CONTROL
BOARD

The AC voltage developed on the secondary
winding is applied, through the selector switch
and output contactor, to the output rectifier
bridge. This DC welding voltage is filtered by
the output capacitors and applied to the output
terminals and welding gun. Since the output
choke is in series with the positive leg of the
output rectifier and also in series with the gun
and welding load, a filtered constant voltage
output is applied to the output terminals of the
machine.

FIGURE E.3 – CONTROL CIRCUITS.

NOTE: Unshaded areas of block logic diagrams are the subject of discussion.

LINE
SWITCH

RECONNECT
PANEL

FAN
MOTOR

RECTIFIER
DIODE
BRIDGE

CONTROL BOARD

GAS
SOLENOID

WIRE
SPEED
CONTROL

WIRE
DRIVE
MOTOR

TACH

GUN TRIGGER

+

-

OUTPUT DIODE
BRIDGE

+

-

NEGATIVE
TERMINAL

CONTACTOR

CONT

ACT

OR

CONTROL

TAP SELECTOR
SWITCH

OUTPUT
CHOKE

POSITIVE
TERMINAL

TRANSFORMER
THERMOSTAT

OUTPUT BRIDGE
THERMOSTAT

28 V

AC

MAIN
TRANSFORMER

OUTPUT
CAPACITORS

GUN
ASSEMBLY

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