The welding arc is loud and spatters excessively, The welding arc frequently “pops out, Troubleshooting & repair – Lincoln Electric CLASSIC III SVM 137-A User Manual

Page 73: Caution

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F-13

F-13

Classic III and IIID

TROUBLESHOOTING & REPAIR

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
216-383-2531 or 1-800-833-9353.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

WELDING PROBLEMS

The welding arc is loud and spat-
ters excessively.

1. The current setting may be too

high for the electrode and
process.

2. The polarity may be wrong for

the electrode and process.

1. Check the engine speed. High

idle speed should be 1800
RPM.

2. Check the DC generator brush-

es for good commutation and
alignment. Contact the Lincoln
Electric Service Dept. 1-216-
383-2531 or 1-800-833-9353
(WELD).

The welding arc frequently “pops
out.”

1. The Fine Current Control rheo-

stat may be set too low for the
electrode and process.

2. Check the welding cables for

loose or faulty connections.

1. Check the engine speed. High

idle speed should be 1800
RPM.

See Engine Throttle

Adjustment.

2. The Current Range Selector

switch may be faulty. Check for
proper operation.

3. Check the DC generator brush-

es for good commutation and
alignment. Contact the Lincoln
Electric Service Dept. 1-216-
383-2531 or 1-800-833-9353
(WELD).

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