PowerTec OMRG25204 - Manual (Page 8)

Contents
Page Page
Replacing Fuel Filter Elements (Dual Filters) . . . 35-5 Specifications
General OEM Engine Specifications—4.5 L
Checking Belt Tensioner Spring Tension
and Belt Wear (Automatic Tensioner) . . . . . . . 35-6 Engines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1
General OEM Engine Specifications—6.8 L Checking Engine Speeds . . . . . . . . . . . . . . . . . . 35-9
Checking Engine Electrical Ground
Engines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2
Engine Power Ratings And Fuel Injection Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 35-9
Checking Cooling System. . . . . . . . . . . . . . . . . 35-10 Pump Specifications . . . . . . . . . . . . . . . . . . . . 60-3
Engine Crankcase Oil Fill Quantities . . . . . . . . 60-11 Replenishing Supplemental Coolant
Additives (SCAs) Between Coolant Unified Inch Bolt and Screw Torque Values . . . 60-15
Metric Bolt and Screw Torque Values. . . . . . . . 60-16
Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-11
Testing Diesel Engine Coolant . . . . . . . . . . . . . 35-12
Pressure Testing Cooling System. . . . . . . . . . . 35-13
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records . . . 65-1
Daily (Prestarting) Service . . . . . . . . . . . . . . . . . 65-1
Lubrication & Maint./2000 Hour/24 Month
250 Hour/6 Month Service . . . . . . . . . . . . . . . . . 65-2 Adjusting Variable Speed (Droop) on
500 Hour/12 Month Service . . . . . . . . . . . . . . . . 65-3 Generator Set Engines . . . . . . . . . . . . . . . . . . 40-1
2000 Hour/24 Month Service . . . . . . . . . . . . . . . 65-4 Checking Crankshaft Vibration Damper
Service as Required . . . . . . . . . . . . . . . . . . . . . . 65-5 (6-Cylinder Engine Only) . . . . . . . . . . . . . . . . . 40-3
Flushing and Refilling Cooling System . . . . . . . . 40-4
Emission System Warranty Testing Thermostats Opening Temperature . . . . 40-7
U.S. EPA Emissions Control Warranty Check and Adjust Valve Clearance . . . . . . . . . 40-10
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1
Emissions Control System Certification Label. . . 70-1 Service as Required
Additional Service Information . . . . . . . . . . . . . . 45-1
Do Not Modify Fuel System . . . . . . . . . . . . . . . . 45-1
Adding Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . 45-2
Replacing Single Stage Air Cleaner . . . . . . . . . . 45-3
Replacing Axial Seal Air Cleaner Filter
Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-4
Replacing Radial Seal Air Cleaner Filter
Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-6
Replacing Fan and Alternator Belts . . . . . . . . . . 45-8
Checking Fuses In Instrument Panels . . . . . . . . 45-9
Checking Air Compressors . . . . . . . . . . . . . . . . 45-10
Bleeding the Fuel System. . . . . . . . . . . . . . . . . 45-11
Troubleshooting
General Troubleshooting Information . . . . . . . . . 50-1
Engine Wiring Diagram Legend
(Standard Instrument Panel For North
America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-3
Wiring Diagram (Standard Instrument
Panel For North America) . . . . . . . . . . . . . . . . 50-4
Engine Wiring Diagram—VDO
Instrument Panel (Except North America) . . . . 50-5
Engine Wiring Diagram Legend—VDO
Instrument Panel (Except North America) . . . . 50-6
Engine Troubleshooting . . . . . . . . . . . . . . . . . . . 50-7
Storage
Engine Storage Guidelines . . . . . . . . . . . . . . . . . 55-1
Preparing Engine for Long Term Storage . . . . . . 55-2
Removing Engine from Long Term Storage . . . . 55-3
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