R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Select Service Manual User Manual
Page 2
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
2/46
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
!
Read the instructions supplied with the product before installation and commissioning.
#
Keep the instructions in a safe place for future reference.
Table of content
1
CAUTION....................................................... 3
2
GENERAL...................................................... 4
2.1
Technical data ........................................... 4
2.2
Basic description........................................ 5
2.3
Main components ...................................... 5
2.4
Functional description ................................ 6
2.5
Factory code example (Factory: D2M) ....... 6
2.6
Description of the control modes................ 6
2.6.1
MS2-control......................................................7
2.6.2
EP2-control ......................................................8
2.6.3
EP3-control ......................................................8
2.6.4
MS4-control......................................................8
2.6.5
MS5-control......................................................9
2.6.6
AU/PO-control..................................................9
2.7
Slowdown-limit operation ........................... 9
2.8
Stop-limit operation.................................. 10
2.9
Mechanical brake control ......................... 10
2.10
EMC ........................................................ 10
2.10.1
EMC levels.....................................................11
2.10.2
Fulfilled EMC-standards.................................11
3
INSTALLATION ........................................... 12
3.1
Cubicles................................................... 12
3.2
Power cabling .......................................... 12
3.2.1
Shielded motor cable .....................................12
3.2.2
Double collectors ...........................................12
3.2.3
Cable selection ..............................................12
3.2.4
Cable protection.............................................13
3.2.5
Cable length...................................................13
3.2.6
Du/dt filters.....................................................13
3.3
EMC compatible grounding...................... 14
3.3.1
Construction connections ..............................14
3.3.2
Cable connections .........................................14
4
COMPONENTS............................................ 15
4.1
Inverter .................................................... 15
4.1.1
Power supply unit (PSS) ................................15
4.1.2
Control unit (CSS)..........................................16
4.1.3
I/O Extension board .......................................16
4.2
Control voltage transformer...................... 16
5
PARAMETER ADJUSTMENTS ................... 17
5.1
The display panel..................................... 17
5.2
Navigation on the control keypad ............. 18
5.2.1
Editing numerical settings..............................18
5.3
Storing and restoring parameters............. 18
5.3.1
User parameters ............................................18
5.3.2
Factory parameters........................................18
5.4
Motor parameterization ............................ 18
5.4.1
Voltage at low frequencies (U/f- curve) .........19
5.4.2
Autotuning......................................................20
6
PARAMETER DESCRIPTIONS ................... 21
6.1
General Description ................................. 21
6.2
Parameter descriptions ............................ 21
6.2.1
Reverse Plugging...........................................27
6.2.2
Relay output...................................................27
6.2.3
Ramp stretching.............................................28
7
START-UP PROCEDURE............................ 29
7.1
Visual checks........................................... 29
7.2
Checks before the first test run ................ 29
7.3
Check motor parameters.......................... 29
7.3.1
Compact brake motors (MF06MA, MF06LA).30
7.3.2
Other motors ..................................................30
7.4
Test run without load................................ 30
7.5
Test run with load..................................... 30
7.6
Test run with overload.............................. 30
7.7
After the test run ...................................... 30
8
TROUBLESHOOTING ................................. 31
8.1
Field repair actions................................... 31
8.2
Typical functional problems...................... 31
8.3
Inverter fault codes .................................. 32
9
TROUBLESHOOTING TABLE .................... 34
10
SERVICE...................................................... 35
11
SPARE PARTS LIST ................................... 36
12
DRAWINGS ................................................. 37
12.1
Description of terminals and wirings......... 37
12.2
Layouts, dimensions and weights............. 38
12.2.1
Internal wirings...............................................40
12.2.2
Wiring colours ................................................40
12.3
Electrical diagrams................................... 41