R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Select Service Manual - Manual (Page 30)

R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
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7.3.1 Compact brake motors (MF06MA, MF06LA)
Enter motor nominal voltage to parameter P1.2.1.
Select correct motor type with parameter P1.2.2.
Enter number of motors to parameter P1.2.3.
Parameters in group G1.2.4. are not visible when motor type is selected with parameter P1.2.2. Values to
those parameters are set automatically according the selected motor type.
7.3.2 Other motors
Enter motor nominal voltage to parameter P1.2.1.
Select "Free travel" with parameter P1.2.2. (value 1)
Enter motor nominal values to parameters P1.2.4.1. - P1.2.4.5.
Current parameters P1.2.4.2 - P1.2.4.4. has to be set to value of one motor multiplied with number of
motors.
Finally, perform Autotuning. See chapter "Autotuning"
7.4 Test run without load
- Make sure that movement will not cause any danger to the environment or to the crane itself. Avoid driving
close to the limit areas.
- Check limit switches manually if possible.
- Check the run commands on the display panel and correct the traveling direction. The arrow rotates clockwise if
S1 is applied and counter-clockwise if S2 is applied.
- Drive direction S1 at minimum speed for 5 to 10 seconds. Accelerate to full speed. Run 5 to 10 seconds. Stop.
Repeat the same in direction S2. Check the frequency display to make sure that the frequency changes through
the whole operational frequency range from minimum to nominal speed.
- Check motor operation (acceleration, deceleration and braking): accelerate to full speed direction S1, change to
full speed direction S2 and full speed direction S1 again and stop.
- Check limit switch functions: drive direction S1 slowly and check the limit switch operations. Re-check using full
speed. Repeat the same check for direction S2.
7.5 Test run with load
- Make sure that movement will not cause any danger to the environment or to the crane itself.
- Drive in both directions at minimum and maximum speeds.
7.6 Test run with overload
If an overload test has to be performed during crane commissioning, minimum frequency should be
raised for duration of the commissioning to 20Hz. Minimum frequency can be changed with parameters
P1.1.4. After testing, minimum frequency should be changed back to its original value.
7.7 After the test run
- Record all parameter value changes in the parameter list.
- Make sure all remarks and setting values are recorded.
It is recommended to store the parameter settings in file User parameters, see Chapter "User
parameters".