Plc type: general definition, Pre-tune type: controller definition, Type: general definition – Pyromation Series 610 1_16 DIN User Manual

Page 154: Pre-tune, Type: controller definition, Pre tune

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PLC

Type: General Definition

This stands for Programmable Logic Controller. A microprocessor based device used in
machine control. It is particularly suited to sequential control applications, and uses “Ladder
Logic” programming techniques. Some PLC’s are capable of basic PID control, but tend to
be expensive and often give inferior levels of control.
Also refer to PID.

Pre-Tune

Type: Controller Definition

The Pre-Tune facility artificially disturbs the start-up pattern so that a first approximation of
the PID values can be made prior to the setpoint being reached. During Pre-Tune, the
controller outputs full Primary Power until the process value has moved approximately
halfway to the setpoint. At that point, power is removed (or outputs full Secondary Power for
Dual Control), thereby introducing an oscillation. Once the oscillation peak has passed, the
Pre-Tune algorithm calculates an approximation of the optimum PID tuning terms
proportional band(s), automatic reset and rate. The process is shown in the diagram below.


When Pre-Tune is completed, the PID control output power is applied using the calculated
values. Pre-Tune limits the possibility of setpoint overshoot when the controller is new or the
application has been changed. As a single-shot operation, it will automatically disengage
once complete, but can be configured to run at every power up using the Auto Pre-Tune
function.
The Pre-Tune feature on Valve Motor Drive controllers always sets the Rate parameter to
zero (OFF) because derivative action is not usually desirable in these applications.
Pre-Tune will not engage if either primary or secondary outputs on a controller are set for
On-Off control, during setpoint ramping or if the process variable is less than 5% of the input
span from the setpoint. Pre-Tune Operation

Control Power

Pre-Tune

engaged

here

SP – Initial PV

2

Setpoint

-100% Power (Cool output)

+100% Power (HEAT output)

Initial PV

Process Variable

Also refer to Auto Pre-Tune, Automatic Reset, Control Type, On-Off Control, Input Span,
PID, Primary Proportional Band, Process Variable, Rate, Secondary Proportional Band, Self-
Tune
,
Setpoint, Setpoint Ramping, Tuning and Valve Motor Drive Control.


59305, Issue 6 – March 2006

Glossary

Page 149

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