Output carrier disassembly, Output carrier disassembly -34 – JLG M4069 ANSI Service Manual User Manual

Page 62

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SECTION 3 - CHASSIS & SCISSOR ARMS

3-34

– JLG Lift –

3121122

Output Carrier Disassembly

1. Using a 1/8" diameter punch, drive the Roll Pin (1)

into the Planet Shaft (2) until it bottoms against the
Carrier (refer to Figure 3-17.).

2. Using a soft face hammer, tap the Planet Shaft (2)

out of the Carrier (3).

3. Using a 1/8" diameter punch, drive the Roll Pin (1)

out of the Planet Shaft (2).

NOTE: The Roll Pins (1) should not be reused when reas-

sembling the unit.

4. Slide the Planet Gear Sub-assembly (4 - 7) out of the

Output Carrier (3) being careful to not drop the Nee-
dle Bearings (4) in the process.

5. Remove the 4 Thrust Washers (5), 28 Needle Rollers

(4) and the Thrust Spacer (6) from the Second Stage
Planet Gear (7).

6. Repeat Steps 1-5 for the remaining two Planet Gears

(7).

7. Remove the Thrust Washer (8) from the counterbore

in the Output Carrier (3).

1. Roll Pin

2. Planet Shaft

3. Carrier

4. Needle Bearings

5. Thrust Washers

6. Thrust Spacer

7. Planet Gears

8. Thrust Washer

Figure 3-20. Output Carrier Disassembly

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