MTS Landmark TWX - Manual (Page 19)

• Wear appropriate safety devices to protect your hearing. Escaping air or gas can create a noise level
that can damage your hearing.
• Ensure that all pressurized air or gas is bled out of a pneumatic or gas-charged device before you start
to disassemble it. A thorough understanding of the assembly and its pressurized areas is necessary
before you undertake any maintenance. Refer to the appropriate product information for the correct
bleeding procedure.
It may not be obvious or intuitive which bolts or fittings are used to restrain a pressurized area. On
some assemblies, you must remove a cover plate to gain access to the structural bolts. Sometimes, to
protect you from a rapid release of trapped gases, a small port is exposed when you remove this cover
plate. Exposing this port ensures that the gas precharge is fully bled before disassembly. However,
this is not the recommended procedure for bleeding a pneumatic or gas-charged device, because it
can expose you to the dangers of escaping compressed gas and particulates that are expelled from
the chamber or around the seals. Do not assume that cover plates and ports are installed in all the
critical locations.
Consult MTS when in doubt about the safety or reliability of any system-related procedure or modification
that involves devices that contain any type of compressed gas.
Check bolt ratings and torques
To ensure a reliable product, fasteners (such as bolts and tie rods) used in MTS-manufactured systems
are torqued to specific requirements. If a fastener is loosened or the configuration of a component within
the system is modified, see the system and component assembly drawings (located on the System
Documentation CD) to determine the correct fastener, fastener rating, and torque. Over torquing or under
torquing a fastener can create a hazardous situation due to the high forces and pressures present in MTS
test systems.
On rare occasions, a fastener can fail even when it is correctly installed. Failure usually occurs during
torquing, but it can occur several days later. Failure of a fastener can result in a high velocity projectile.
Therefore, it is a good practice to avoid stationing personnel in line with or below assemblies that contain
large or long fasteners.
Practice good housekeeping
Keep the floors in the work area clean. Industrial chemicals, such as hydraulic fluid, that are spilled on any
type of floor can result in a dangerous, slippery surface. Do not leave tools, fixtures, or other items not
specific to the test lying about on the floor, system, or decking.
Protect hoses and cables
Protect electrical cables from spilled fluids and from excessive temperatures that can cause the cables to
harden and eventually fail. Ensure that all cables have appropriate strain relief devices installed at the
cable and near the connector plug. Do not use the connector plug as a strain relief.
Protect all system hoses and cables from sharp or abrasive objects that can cause the hose or cable to
fail. Use a cable cover or cable tray where cables are in traffic locations. Never walk on hoses or cables
or move heavy objects over them. Route hoses and cables away from areas that expose them to possible
damage.
Provide proper hydraulic fluid filtration
For hydraulic systems equipped with a non-MTS hydraulic power unit, make sure that hydraulic fluid
filtration is established to maintain fluid cleanliness standards as stated in the Hydraulic Fluid Care Manual
MTS Landmark Test System Operation | 19
Safety