Description and block diagram – Rockwell Automation 20D DC SCR Precharge Module User Manual

Page 10

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P-4

Overview

Description and Block
Diagram

The DC SCR Precharge Module has been designed to limit the current draw
by the drive’s capacitor bank during precharge operation. This is
accomplished using precharge resistors. When the operational DC bus
voltage has been achieved, the continuous current is then conducted through
the SCR in the SCR Power Module. In addition, a diode integrated into the
SCR Power Module provides regenerative capability.

Figure P.1 DC SCR Precharge Module Block Diagram

The primary electrical components for the DC SCR Precharge Module are:

Precharge_Complete

CR

CR

CR

CR

TB2A-1

TB2A-3

Power Module Sub-Assembly

TB2A-6

TB1A-1

TB1A-2

TB1A-3

TB2A-4

TB2A-2

TB2A-5

TB2A-10

TB2A-9

TB2A-7
TB2A-8
TB2A-11
TB2A-12

11
12

10

9

8

7

J1

/CHARGE

AC LINE

+5V

COMMON

-15V

+15V

J1

7

5

6

8

J3

GND

J2

1

10

J1

1 4

GND

1

3

1
3

TB1

4

7

G

SCR

Diode

HK

F1

R1

R11

+DCin

-DC

+DCout

+DCout

-DC

+DCin

-DC

GATE

CATHODE

AK

1

TB2

3

-DC

K

A

T

T

Fan

1

Jumper
Busbar

DC Input Power

DC Output Power

A1

319433-AXX

Power Supply Board

A2

350840-AXX

DC Precharge

Control Board

1

+DCout

+DCin

Jumpers

Item Description

SCR-Diode Power Module (Sub-Assembly) conducts the continuous DC bus current once
the precharge of the drive’s capacitor bank has been achieved. A diode in parallel with the
SCR provides energy regeneration up to the SCR Precharge Module nameplate Amp rating.

Protection fuse is for over-current protection during precharge.

Precharge Resistors limit the current during the charging of the drive’s capacitor bank when
power is initially applied to the drive.

Power Supply PCB provides a logic power to the Precharge Control board.

DC Precharge Control PCB generates the gating signal to the SCR Power Module.

Control Relay enables the SCR gating signal.

Terminal Block for interfacing the SCR Precharge Module with the drive’s main control circuit.

Cooling Fan connected to a customer-supplied 120 VAC supply. The fan must run when the
SCR is gated.

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