Benchmark 2.0ln dual-fuel low nox boiler, Gf-127 – AERCO BMK 2.0 LN Dual Fuel Serial G-11-2402 and UP User Manual

Page 4

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Page 4 of 160 PR2: 04/22/13

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

Benchmark 2.0LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0052_0E

GF-127

Interlocks

(10, 12) ........................................................................................... 23

2.10.11

Fault Relay

(13).................................................................................................. 24

2.10.12

Auxiliary Relay Contacts

(14) ........................................................................... 24

2.10.13

2.11 FLUE GAS VENT INSTALLATION .................................................................... 24

2.12 COMBUSTION AIR ........................................................................................... 24

Combustion Air From Outside the Building .......................................................... 25

2.12.1

Combustion Air From Inside The Building ........................................................... 25

2.12.2

Sealed Combustion ................................................................................................ 25

2.12.3

Temporary Combustion Air Filtering During Construction .................................. 25

2.12.4

2.13 BENCHMARK PUMP RELAY OPTION ............................................................. 25

CHAPTER 3: CONTROL PANEL OPERATION ................................................................. 27

3.1 INTRODUCTION ................................................................................................. 27

3.2 CONTROL PANEL DESCRIPTION ..................................................................... 27

3.3 CONTROL PANEL MENUS ................................................................................ 31

Menu Processing Procedure ..................................................................................... 31

3.3.1

3.4 OPERATING MENU ............................................................................................ 32

3.5 SETUP MENU ..................................................................................................... 33

3.6 CONFIGURATION MENU ................................................................................... 34

3.7 TUNING MENU ................................................................................................... 35

3.8 COMBUSTION CAL MENU ................................................................................. 35

3.9 START SEQUENCE ............................................................................................ 36

3.10 START/STOP LEVELS ...................................................................................... 39

CHAPTER 4: INITIAL START-UP ........................................................................................ 41

4.1 INITIAL START-UP REQUIREMENTS ................................................................ 41

4.2 TOOLS AND INSTRUMENTATION FOR COMBUSTION CALIBRATION .......... 41

Required Tools & Instrumentation .......................................................................... 42

4.2.1

Installing Gas Supply Manometer ........................................................................... 42

4.2.2

Accessing the Analyzer Probe Port.......................................................................... 43

4.2.3

4.3 NATURAL GAS COMBUSTION CALIBRATION ................................................. 44

4.4 PROPANE COMBUSTION CALIBRATION ......................................................... 49

4.5 UNIT REASSEMBLY ........................................................................................... 53

4.6 OVER-TEMPERATURE LIMIT SWITCHES ........................................................ 53

Digital Alarm Switch Checks and Adjustments ...................................................... 54

4.6.1

CHAPTER 5: MODE OF OPERATION ................................................................................ 56

5.1 INTRODUCTION ................................................................................................. 56

5.2 INDOOR/OUTDOOR RESET MODE .................................................................. 56

Reset Ratio ............................................................................................................... 56

5.2.1

Building Reference Temperature ............................................................................. 56

5.2.2

Outdoor Air Temperature Sensor Installation .......................................................... 56

5.2.3

Indoor/ Outdoor Startup ........................................................................................... 56

5.2.4

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