Benchmark 2.0ln dual-fuel low nox boiler, Gf-127 – AERCO BMK 2.0 LN Dual Fuel Serial G-11-2402 and UP User Manual

Page 89

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CHAPTER 8: TROUBLESHOOTING GUIDE

PR2: 04/22/13 Page 89 of 160


Benchmark 2.0LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0052_0E

GF-127

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

TABLE 8-1. BOILER TROUBLESHOOTING (Continued)

FAULT INDICATION

PROBABLE CAUSES

CORRECTIVE ACTION

IGN SWTCH CLOSED

DURING PURGE

1. Air/Fuel Valve not rotating




2. Defective or shorted switch


3. Switch wired incorrectly


4. Defective Power Supply Board or

fuse

5. Defective IGST Board

1. Start the unit. The Air/Fuel Valve should rotate to the purge

(open) position. If the valve does not rotate at all or does not
rotate fully open, check the Air/Fuel Valve calibration. If
calibration is okay, the problem may be in the Air-Fuel Valve or
the Control Box. Refer to qualified service personnel

2. . If the Air/Fuel Valve does rotate to purge, check the ignition

switch for continuity between the N.O. and COM terminals. If the
switch shows continuity when not in contact with the cam replace
the switch.

3. Check to ensure that the switch is wired correctly (correct wire

numbers on the normally open terminals). If the switch is wired
correctly, replace the switch

4. Check DS1 & DS2 LEDs on Power Supply Board. If they are not

steady ON, replace Power Supply Board.

5. Check “Heartbeat” LED DS1 and verify it is blinking ON & OFF

every second. If not, replace IGST Board.

IGN SWTCH OPEN

DURING IGNITION

1. Air/Fuel Valve not rotating to

ignition position.



2. Defective ignition switch


3. Defective Power Supply Board or

fuse

4. Defective IGST Board

1. Start the unit. The Air/Fuel Valve should rotate to the purge

(open) position, then back to ignition position (towards closed)
during the ignition cycle. If the valve does not rotate back to the
ignition position, check the Air/Fuel Valve calibration. If
calibration is okay, the problem may be in the Air/Fuel Valve or
the Control Box. Refer fault to qualified service personnel.

2. If the Air/Fuel Valve does rotate to the ignition position, check the

ignition position switch for continuity between the N.O. and COM
terminals when in contact with the cam.

3. Check DS1 & DS2 LEDs on Power Supply Board. If they are not

steady ON, replace Power Supply Board.

4. Check “Heartbeat” LED DS1 and verify it is blinking ON & OFF

every second. If not, replace IGST Board.



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