Using the threading dial – Smithy Midas 1220 LTD User Manual

Page 75

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Figure 16.5 When cutting multiple threads, increase the lead to

make room for succeeding threads.

Continue this process until the tool is within 0.010" of the finished depth. Brush the

threads regularly to remove chips. After the second cut, check the thread fit using a ring

gauge, a standard nut or mating part, or a screw thread micrometer. It is best to leave

the piece in the chuck and not remove it for testing.

After returning the workpiece to the setup, continue taking 0.001-0.002" cuts. Then check

the fit between each cut. When you thread the nut, it should go on easily but without end

play. When you have the desired fit, chamfer the end of the thread to protect it from

damage. To chamfer is to take a 45° cut off the end of the bolt.

Using the Threading Dial

The threading dial performs the function of

indicating the proper time to engage the

half-nut so that the cutting tool will enter the

same groove of the thread of each successive

cutting pass. This allows the half-nut to be

disengaged resulting in an easier method of

threading. At the end for each consecutive pass

the half-nut can be disengaged and the carriage

can be moved back to the start of the thread

without stopping the spindle or reversing the motor. Disengage the half-nut, back the

cutter away from the workpiece and move the cutter back to the beginning of the thread

with the hand wheel. Turn the cutter the desired amount and you are ready for the next

threading pass. The threading dial is marked with lines numbered 1,2,3,4,5 and 6 and a

single reference line on the housing of the dial. The indicator table shows the selection

for the different thread pitches. Find the desired thread pitch under the "TPI" column and

engage the half-nut at the proper numbers shown on the "SCALE" column of the table.

"1-6" means the half-nut can be engaged on any of the numbered lines 1 through 6. "1,4"

means that the half nut can be engage on 1 or 4 only. "1" indicates that the half-nut can

be engaged on 1 only. For any thread pitch not listed on the chart, cut a test thread and

engage the half nut on 1 or 4 only. If the test cut is not successful, the thread dial annot

be used and the instructions from the previous section should be followed. Cutting of

metric threads cannot be done with the thread dial.

Single Thread

Double Thread

Triple Thread

Figure 16.6 Threading dial

16: Cutting Threads on your MI-1220 LTD

16-4

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