Emerson Process Management 3000 - Manual (Page 11)

Instruction Manual
IB-106-300NH Rev. 4.2
July 2002
Rosemount Analytical Inc. A Division of Emerson Process Management i
World Class 3000
TABLE OF CONTENTS
PREFACE........................................................................................................................ P-1
Definitions ........................................................................................................................ P-1
Safety Instructions .......................................................................................................... P-2
Glossary of Terms ......................................................................................................... P-3
Quick Start Guide .......................................................................................................... P-6
1-0 DESCRIPTION AND SPECIFICATIONS...................................................................... 1-1
1-1 Component Checklist of Typical System (Package Contents).................................. 1-1
1-2 System Overview............................................................................................................ 1-2
2-0 INSTALLATION .............................................................................................................. 2-1
2-1
Oxygen Analyzer (Probe) Installation........................................................................... 2-1
2-2 Intelligent Field Transmitter (IFT) Installation .............................................................. 2-9
2-3 Heater Power Supply Installation ............................................................................... 2-14
2-4 Multiprobe Calibration Gas Sequencer Installation .................................................. 2-22
3-0 SETUP............................................................................................................................. 3-1
3-1
Overview.......................................................................................................................... 3-1
3-2 Configuring the Analog Output ..................................................................................... 3-1
3-3 Setting Calibration Parameters....................................................................................... 3-1
3-4 Setting the O
2
Alarm Setpoints.................................................................................... 3-2
3-5 Configuring Efficiency Calculations ............................................................................... 3-2
3-6 Configuring the Relay Outputs ..................................................................................... 3-2
4-0 CALIBRATION ................................................................................................................ 4-1
4-1
Analog Output Calibration ............................................................................................. 4-1
4-2 System Calibration ......................................................................................................... 4-1
5-0 GENERAL USER INTERFACE (GUI) OPERATION .................................................. 5-1
5-1 Overview.......................................................................................................................... 5-1
5-2 Deluxe Version IFT Displays and Controls................................................................. 5-2
5-3 Help Key ......................................................................................................................... 5-3
5-4 Status Line...................................................................................................................... 5-3
5-5 Quick Reference Chart .................................................................................................. 5-3
5-6 Main Menu ...................................................................................................................... 5-3
5-7 Probe Data Sub-Menu................................................................................................... 5-3
5-8 Calibrate O
2
Sub-Menu.................................................................................................. 5-4
5-9 Setup Sub-Menu............................................................................................................. 5-4
6-0 TROUBLESHOOTING .................................................................................................... 6-1
6-1
Overview.......................................................................................................................... 6-1
6-2 Special Troubleshooting Notes...................................................................................... 6-1
6-3 System Troubleshooting................................................................................................. 6-1
6-4 Heater Problem .............................................................................................................. 6-3
6-5 Cell Problem ................................................................................................................... 6-5
6-6 IFT Problem .................................................................................................................... 6-7
6-7 MPS Problem ................................................................................................................. 6-8
6-8 Performance Problem (Process Response is Suspect) ............................................. 6-9