Maintenance – Harman Stove Company PB 105 User Manual

Page 33

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33

3-90-07205R19_05/13

Maintenance

Cleaning

This cleaning should be done after each ton of pellets

used. The frequency of this cleaning will be directly

related to the quality and the ash content of the pellets

being used. Keep in mind that the cleaner the heat

exchanger surface is kept, the higher the heat transfer

efficiency will be.

Due to it’s ease of restarting it is recommended that the

boiler be

OFF and COOl before cleaning.

Start by actuating the (3) heat exchanger cleanout rods

by pulling and pushing these rods vigorously several

times. This action will remove any fly ash built up on

the heat exchanger tubes. This can also be done at any

time during the operation of the boiler to maintain higher

efficiencies. Make sure that these rods are pushed in

when cleaning is completed.

Cleaning Steps

1. Open the hopper swing plate to access burnpot and

also the firebox. With a wisp brush, wire brush, stiff

bristled paint brush or a soot vac, clean the firebox

walls and any fly ash that has accumulated on the

ledges of the burnpot, or burnpot opening. At this

time you can scrape and clean the burnpot and fines

cleanout area.

2. Open firebox door and vacuum ash from ledges and

ash deflector. You can also clean the firebox door

viewing glass using a typical glass cleaner and soft

cloth.

3. Open the ash door and remove the ash pan. Dispose

of any ash that has accumulated in the ash pan as

well as any fly ash from within the ash pan area.

4. Remove the (4) thumbscrews on the secondary ash

chamber access plate and remove it to access the

secondary ash chamber. Remove all fly ash from

this area. This process should be done as needed.

5. Inspect all sealing gaskets to ensure a proper seal

and re-install all components removed for cleaning.

CAUTION: Cleanout of the heat exchanger,

flue pipe, chimney, and combustion blower fan

housing, is especially important at the end of the

heating season to minimize corrosion during the

summer months, caused by accumulated ash.

NOTE: To minimize the amount of stress placed

on the hopper swing plate hinges, opening of the

hopper swing plate should be done with the least

amount of fuel in the hopper as possible.

Heat Exchanger Cleanout Rod Handles

Firebox Door

Heat Exchanger Tube

Secondary Ash

Chamber Access Plate

Ash Door

Firebox Wall

Fines Cleanout Cover

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