Electrical diagrams, Wiring diagram - complete machine - (g5481), Vantage 400 wiring diagram – Lincoln Electric VANTAGE 400 User Manual
Page 154: Vantage
ELECTRICAL DIAGRAMS
G-2
VANTAGE
®
400
®
®
WIRING DIAGRAM - COMPLETE MACHINE - (G5481)
") TO A
CB6
10A
42B
42
RECTIFIER BRIDGE
42A
41A
41
START BUTTON
222
MODE SELECTOR SWITCH
206A
214
S5
218
1
2
3
220
A
4
206S
208A
+
50MV=400AMPS
W4 & W5
W2 & W3
W1 & W6
204S
STATOR 42V WINDING
G5481
B
208
31
32
4B
21
77B
21
2B
75B
GND-A
41A
42A
76B
115VAC
CONTACTOR
WORK
42VAC
GROUND
14 PIN REMOTE
206C
J
A
D
C
H
B
K
E
F
G
I
I
2B
4B
GND-B
A
B
C
D
E
F
76B
75B
6 PIN REMOTE
2A
4A
75A
76A
77A
77B
-
+
23 25
41A
NEUTRAL STUD ON
AUXILIARY POWER
RECEPTACLE PANEL
AUXILIARY POWER LEADS PASS THROUGH
TOROID THREE TIMES IN DIRECTION INDICATED
B2-POS
B4-NEG
B4-NEG
B5-POS
B1-NEG
B2-POS
CHOPPER
PCB3
13C
14
260
261
B6
B5
B4
B1
B2
B3
CV
CC
TIG
PIPE
B8
B7
GROUNDED BY
MOUNTING
GND-J
GND-A
GND-B
31
5H
GND-J
5A
5
GND-C
GND-D
GND-E
50A
3 POLE
6D
WHITE
J12
CB1
20A
6F
J11
WHITE
HOT
CB3
HOT
5D
5B
STATOR AUXILIARY WINDINGS
GND-L
5
3
GND-E
5A
GND-D
6A
CB2
20A
J13
32A
3E
6
6A
B5-POS
B1-NEG
L1 CHOKE
BYPASS FILTER
ASSEMBLY
SWITCH CONTACTS
SHOWN IN "+"
POSITION
REMOTE
CONTROL
REMOTE
CONTROL
CONTACTOR
GROUND
VOLTMETER
AMMETER
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
1
5
2
2
0
VOLT METER
M
1
M
2
M
3
M
4
M
5
M
6
M
9
M
1
0
1
5
AMMETER
M
1
M
2
M
3
M
4
M
5
M
6
M
9
M
1
0
2
5
2
3
VRD WELD BOARD
2
7
8
2
7
9
2
7
7
2
1
204S
206S
2
0
8
C
2
5
6
2
6
0
2
1
4
PCB1
1
8
9
16
J7
J3
1
9
16
8
1
6
7
12
1
16
9
8
6
10
J4
J5
6
10
CONTROL, MODE SEL.
CHOPPER, POWER, PWM, THERMAL
1
3
1
4
7
7
7
6
7
5
2
4
7
5
A
7
6
A
7
7
A
J6
SHUNT
J1
AMPHENOL,I.D.
J2
ENGINE,PERIPHERAL
ALT
247
244
5R
ENG
PROT
232K
232B
232C
232C
OIL
PRESSURE
241
228
5L
229
232B
5M
COOLANT
TEMPERATURE
232K
5K
4
1
4
1
4
1
J53
J52
J51
12 VOLT GROUND STUD
ON UPPER CONTROL PANEL
5L
5M
5T
5J
5K
RUN/STOP
SWITCH
SHOWN IN "RUN" POSITION
238B
236A
CB5
10A
236B
STOP
RUN
238A
231
SENSOR
SENSOR
FUEL LEVEL
SENSOR
WK
235
234
5J
229
228
241
G
235
SWITCH
SWITCH
OIL PRESSURE
SENSOR & SWITCH
COOLANT TEMPERATURE
SENSOR & SWITCH
-
+
-
+
201
BRUSH
ROTOR
4200MFD
BRUSH
201A
200A
201
300V
200B
5
G
2
5
7
2
6
1
PULL
COIL
HOLD
COIL
5P
SHUTDOWN
SOLENOID
262
226
IDLER
SOLENOID
232L
BLK
RED
J55
P55
FUEL
SHOWN IN
"HIGH" POSITION
IDLER
CONTROL
SWITCH
AUTO
HIGH
257
256
HOUR METER
2A
4A
4
2
WELDING TERMINAL
CONTROL SWITCH
SHOWN IN "ALWAYS ON" POSITION
2
1
8
2
2
2
232L
4
GND-C
120/240V
J10
X
Y
Z
X
W
Y
GND-L
5G
6E
3C
3D
STATOR
WELD
WINDINGS
W6
W6
W1
W1
W4
W5
W4
W5
W3
W3
W2
W2
4
240V
3PH
3B
6C
4A
LINE T
ERMINALS
ENGINE BLOCK
+
12V BATTERY
238
-
+
STARTING
MOTOR
STARTER
SOLENOID
ALTERNATOR
231
238A
5S
1
226
234
6
10
J31
247
232F
232
5
1
2
4
J32
3
B1
B3
B4
B2
IDLER/ENGINE SHUTDOWN PCB2
232
WHT
227
4
0
5
5R
5S
227
1
3
6
J33
4
271
2
0
0
4
0
5
6
3
COIL
D+
243
GLOW PLUG
BUTTON
GLOW
PLUGS
239
238C
+
-
262
263
232F
GROUND STUD IN UPPER CONTROL PANEL
5C
5B
31
5D
3D
6E
5C
25
23
279
R2
277
77
76
R1
278
ARC CONTROL
75
CCW
OUTPUT CONTROL
CCW
10K
10K
VIEWED
FROM
BACK
VIEWED
FROM
BACK
13A
15
R
4
6A
5H
200
POSITIVE BRUSH CONNECTED TO
SLIP RING NEAREST TO THE
LAMINATION
236A
+
263
-
5T
206
208D
POS-SHUNT
POS-SHUNT
W ELDING OUTPUT
TERMINAL
W ELDING OUTPUT
TERMINAL
B3 CHOKE
B6 CHOKE
GND-K
GND-K
1
4
GROUND STUD ON AUXILIARY
POWER RECEPTACLE PANEL
5P
6D
4A
3C
6C
GENERATOR SUPPORT
ALL CASEFRONT COMPONENTS SHOWN VIEWED FROM REAR
ELECTRICAL SYMBOLS PER E1537
VANTAGE 400 WIRING DIAGRAM
R
CLEVELAND, OHIO, U.S.A.
2
4
3
13
14C
2
1
6
2
1
5
215
216
298
VRD
ON
OFF
VRD
GREEN
298
297
VRD
RED
296A
299
10
5
1
6
1
3
6
4
VRD DISPLAY
PCB4
208B 206B
13C
14C
2
5
0
2
5
0
J56
P56
5U
2
4
4
5U
J61
J60
296
296
296A
208B
GND-M
GND-M
42B
32A
13C 13
4
0
0
4
0
0
FERRIT
E
NOTE:
FERRIT
E
ON
LEADS 75
A
& 76
A
(3 TU
RNS)
FERRIT
E
FERRIT
E
ON
TWISTED PAI
R
4 TU
RNS
206A
206B
WIRE F
EEDER
VOLTMETER
SWITCH
208A
208C
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.