Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) PowerPack & Stinger w_EconoMind '06-07 For use with PowerPDA User Manual

Page 14

Advertising
background image

14

96813 v.9.0

The orientation of the hose clamps

should be as shown in Figure 13

to avoid clearance issues. Keep the

hose clamps loose until the High Ram

is installed. cover the opening of the

boost tube to prevent foreign objects

from entering the boost tube during

the installation.

34.

Remove the three wires on the

electric heater block at the intake

manifold, then remove the heater

block. Save the fasteners for re-use.
Caution: Cover the opening in the

intake manifold with a clean rag

to prevent foreign objects from

entering the engine.

35.

completely remove the stock

gaskets from both sides of the heater

block and intake manifold. Take care

not to scratch or gouge any of these

surfaces when removing the gasket

material.

36.

Remove the rag that was used

to cover the intake. Reinstall the

electric heater block onto the intake

manifold with one of the supplied

gaskets. Reattach the three electrical

connections to the heater element.

37.

Caution: The High Ram studs

have different threads on each

end. Make sure the M8 ends go

into the engine intake manifold.

The shorter studs are placed inboard

closest to the valve cover. Apply the

supplied thread locking compound

to the M8 threaded end of the studs.

Hand tighten the studs to the intake

manifold.

38.

Using the two

5

16

”-24 nuts

supplied, tighten the studs into

the intake by threading both nuts

onto the stud, then tighten the nuts

against each other with two

1

2

” open

end wrenches. Tighten and torque

the stud to 2 ft-lbs by turning the top

nut. Remove the nuts from the stud

by using two open-end wrenches to

loosen the nuts in relation to each

other. Repeat the process for each

stud. The process

is shown in Figure 14.

Figure 12. Orientation of the passenger side hose clamps to avoid clearance issues.

Figure 11. Relocation of the upper driver side A/C condenser mounting bracket

Advertising