Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Universal applications - Manual (Page 15)

97650 v.1.0
15
Installation requires that the exhaust mani-
fold be drilled near the manifold outlet.
It is recommended that the manifold be
removed from the engine to thoroughly
clean out all metal chips from drilling. All
metal shavings must be cleaned from the
manifold to avoid turbine wheel damage.
2.
Mark location on exhaust manifold (pre-
turbo) where EGT thermocouple will be
mounted so that it will not interfere with any
engine components.
3.
Remove exhaust manifold and cover the
exhaust ports and up-pipe to avoid debris
entering engine or exhaust system.
4.
Drill a 7 ⁄
16
” hole in exhaust manifold at
marked location perpendicular to manifold
surface. Deburr sharp edges.
5.
Tap the hole for a 1 ⁄
4
” NPT thread. Check
the thread depth as you tap by periodically
removing the tap and screwing the pipe
coupling into the tapped hole. The coupling
should thread in 3 to 3 1 ⁄
2
turns hand tight.
Do not install the probe in place at
this time.
: Running the tap too
deeply can prevent the pipe fitting
from properly sealing.
6.
Thoroughly clean exhaust manifold with
solvent to remove any debris and reinstall
exhaust manifold on engine.
: Failure to remove
all metal chips could result in cata-
strophic damage to the turbocharg-
er’s turbine wheel.
7.
Remove the NPT fitting from the thermo-
couple and install it on the exhaust manifold.
Use supplied anti-seize lubricant on the
threads and torque to 14–16 lb-ft.
8.
Reinstall the exhaust manifold. Apply
anti-seize lubricant to the manifold bolt
threads and torque as specified in service
manual.
9.
Install thermocouple in fitting on exhaust
manifold. See Figure 33
Injection Controller
: A basic mounting panel
is provided to mount injection con-
troller. Other mounting options,
including A-pillar pod mounts, are
available through Banks Power
for vehicle specific mounting. See
Figure 34
1.
Determine where the injection control-
ler (P/N 45020 or 45021) will be mounted
using mounting panel (P/N 63001) and
controller bracket (P/N 63006) where it
will not interfere with driving operations.
: Take care when
installing the mounting panel as to
not damage anything critical with
fasteners.
2.
Install the mounting panel using sup-
plied fasteners.
3.
Install injection controller in mounting
panel and secure using controller bracket.
Figure 33
Figure 34