Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Universal applications User Manual

Page 20

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97650 v.1.0

4c.

If there is debris present in the con-

tainer after running the initial test, re-fill the

system tank with clean distilled water and

repeat “TEST” mode until all debris remain-

ing from installation has been purged from

the system. Check all tubing connections

for leaks.

: If the controller displays

an error code, or the pump does not

turn on when activating “TEST” mode,

refer to the error code index (page

27) and use system schematic (P/N

97650-A or 97651-A) to ensure all com-

ponents were connected to appropri-

ate connectors. Check all connectors

for full engagement. If pump turns

on, but water does not flow out of

tubing, use system schematic (P/N

97650-A or 97651-A) to ensure system

was plumbed correctly.

4d.

Remove all injector nozzle(s) from

their mounting ports on the engine and re-

connect them to their supply tubes. Empty

water from the clear container used in the

previous step, insert the assembled injec-

tor nozzles and supply lines back into the

container and re-secure in a stable position.

4e.

Initiate another “TEST” mode from the

injection controller and examine the spray

pattern from each nozzle. A clean, evenly-

distributed spray cone should be visible

from every nozzle (some moderate pulsa-

tion is normal and will vary based on nozzle

selection). Examine the threaded joint

between each nozzle and nozzle holder

carefully for any leaks during this high pres-

sure test - tighten the assembly in quarter

turn steps until corrected.

4e.

Dribbling or spitting from one or

more nozzles while other nozzles atomize

properly indicates a partially plugged nozzle

or filter - exit “TEST” mode, remove the

nozzle from the holder fitting. Use pliers to

unscrew screen holder and examine the

screen for debris.

4g

. If no leaks are noted and each nozzle

is atomizing correctly, exit “TEST” mode

and turn off the vehicle’s ignition switch to

power down the injection controller.

5.

Double-check tubing and all connections

for leaks. Permanently install injection noz-

zles and tubing into appropriate locations,

and reconnect pump pressure switch.

: To setup the Straight-

Shot injection controller for first-time

use, several selections needs to be

made for the controller to configure

it for your specific application.

6.

Turn vehicle ignition to on without

starting the vehicle. Select the “INPT”

(input) sub-menu using “MENU” button to

scroll through main menu and “SELECT”

button to select “INPT”. Scroll through the

“INPT” menu and select “MAP” (Manifold

Absolute Pressure) for boosted applications

or “THRT” (throttle) for non-boosted applica-

tions. “MAP” is the default input method,

and requires that a specific MAP sensor

type be selected (in the following step). If

“THRT” mode is selected, no further input

configuration is required - the controller will

display throttle value from 0-100% based on

a 0.5V-4.5V range.

: Main menu, “OCTL” sub-

menu, and “DISP” sub-menu will dis-

play different options based on the

selected “INPT” mode. If “MAP” is

selected, the main menu will display

boost reference values and boost

duty cycle values (B1 and BDC1, for

example). If “THRT” is selected, the

main menu will display throttle refer-

ence values and throttle duty cycle

values (T1 and TDC1, for example).

7.

If “INPT” is set to “MAP”, you must select

the appropriate manifold absolute pressure

sensor range. Scroll through main menu

and select “MAP” and then select appropri-

ate MAP sensor from “MAP” menu.
For Universal systems with the 45021

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