Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Universal applications User Manual

Page 22

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97650 v.1.0

11.

To turn water-methanol system off,

select “OCTL” from main menu and then

select “OFF” from the “OCTL” menu.
Your injection system will now operate

with the default setpoint values. To tai-

lor the system’s activation points and

injection quantity to your specific engine,

please refer to the advanced tuning sec-

tion (below).
Advanced Tuning
The Banks Straight-Shot and Double-Shot

injection systems offer a wide working

injection flow range, as well as a wide

range of user-selectable setpoints to con-

trol injection by. The goal of these wide

flow- and adjustment ranges are to match

a progressively increasing amount of injec-

tion to your engine’s air-, load-, or EGT-

curve. To vary injection quantity across a

fixed size injection nozzle, supply pressure

to the nozzle must be varied (as opposed

to a typical automotive fuel injector, which

uses a fixed supply pressure, and varies

injection rate by switching the injector on

and off rapidly).
The Straight-Shot and Double-Shot sys-

tems vary supply pressure by increasing

the duty cycle supplied to the injection

pump. A low duty cycle supplies mini-

mal power to the pump, and creates a

low output pressure. Increasing the duty

cycle increases the power supplied to the

pump, generating an increased output

pressure (and increased flow across the

injection nozzle). Flow across the nozzle

does not increase linearly with pressure,

however - the injection controller and

the injection pump compensate for this

to a degree. To learn more, and view full

nozzle flow and pump capacity curves,

please visit our webpage at http://www.

bankspower.com/straightshot

12.

Set the first reference value (B1 or T1)

to control when pump will turn on and first

duty cycle value (BDC1 or TDC1) to control

pump duty cycle at the first reference value.

For boosted vehicles, reference values are

boost pressure in PSI. For non-boosted

vehicles, reference values are percent open

throttle where 0 is closed throttle and 100 is

wide open throttle.

12a.

Scroll through main menu and select

“B1” or “T1”, depending on your application.

Scroll through the values and select the

reference value that you want the pump to

turn on. If configuring a StraightShot system

with only one injection stage, this setpoint

should be above your tyical light-load boost

/ throttle value. For DoubleShot systems

where a small injection quantity is desired

at light load, this should be set several PSI

(or %) below your typical light-load boost

/ throttle value. The default setting is 10

PSI, which should be changed to a much

higher setting (50% or more) if configuring a

throttle-based system.

12b.

Scroll through main menu and select

“BDC1” or “TDC1”, depending on your appli-

cation. Scroll through the values and select

the percentage of pump duty cycle at which

the pump will run once triggered by the first

reference value. The default setting is 30%

duty cycle - if this value is set too low, with

too large of a nozzle, it can cause a low ini-

tial pump output pressure which can result

in improper atomization at the nozzle. This

may also trigger a Pump Output Error code

if the 40 PSI pump output pressure switch

is not triggered. However, if this value is set

too high, the initial output pressure spike

and injection ‘hit’ can be too severe and

cause the engine to bog or misfire.

13.

Repeat step 12 to set remaining refer-

ence values and accompanying duty cycle

percentage values.

: Straight-Shot systems

have two reference values with

accompanying duty cycle values.

Double-Shot systems have four ref-

erence values with accompanying

duty cycle values.
EXAMPLE: For boosted applications, your

water-methanol injection system will be

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