System testing and setup – Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Universal applications User Manual
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97650 v.1.0
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8.
Fasten all other connectors and termi-
nals (power supplies, ground leads, etc.) of
pump and signal harnesses to appropriate
locations, using system schematics for
reference. Secure wiring with tie wraps.
System Testing and Setup
: Use “MENU” button on
injection controller to scroll through
a menu and “SELECT” button to
choose a menu option. See injection
controller menu flow chart (pages
16-17) for an overview of controller
menus.
: This section of the
manual will walk you through the
initial purging and pressure test pro-
cess to ensure that your installation
is clean and leak-free. It is critical
to safe system operation that each
step be followed in order, and that
any leaks are corrected before vehi-
cle operation.
1.
Fill windshield washer fluid reservoir
or high capacity tank with distilled water.
2.
Turn vehicle ignition to on without
starting the vehicle. The injection con-
troller screen should light up and scroll
“BANKS POWER” along with the controller
software version number.
3.
Remove tubing from each injection
nozzle assembly by pressing in the collar
of the push-lock fitting and gently pulling
on tubing. Place end(s) of tubing into a
clear container of suitable size (the high
volume pump can move more than a
gallon of water a minute) and secure con-
tainer in a stable position.
: Tubing must be
disconnected from injection nozzle
assembly while priming pump, oth-
erwise water could flood and dam-
age engine.
4.
Temporarily disconnect the pump pres-
sure switch connector from the signal
harness, or remove one pump pressure
switch lead from the pump. Now, the sys-
tem may be primed and purged by using
the injection controller’s “TEST” mode. To
activate “TEST” mode:
4a.
Scroll through the main menu by
pressing the “MENU” button. Press the
“SELECT” button to select the “OCTL”
(output control) sub-menu.
4b.
Scroll through the “OCTL” sub-menu
by pressing the “MENU” button. Press the
“SELECT” button to select and activate
“TEST” mode. Any connected solenoids
will open, the pump will turn on and run
at 50% duty cycle for 6 seconds, and then
turn off automatically. Let the test mode
run until water flows out of tubing into
clear container, and then turn it off by
selecting “OFF” from the “OCTL” menu.
Figure 41
Figure 40