Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner (235, 250, 305, 325 HP Dodge 5.9L Cummins (24-valve) Trucks) '03-05 Compatible with Optional PowerPDA - Manual (Page 21)

96807 v.9.0
21
Not needed if optional Banks
PowerPDA is installed.
CAUTION: Do not use force
when working on plastic parts.
Permanent damage to the part
might result.
1.
The Six-Gun switch will be installed
on the drivers side of the instrument
panel (IP) next to the steering column.
See Figure 21.
2.
Remove the headlamp switch bezel
on the drivers side by gently pulling on
it. Disconnect the electrical connector
once the bezel is removed.
3.
To remove the center bezel, open
the ashtray and cup holder and
remove the retaining screw. Gently
pull on the center bezel to disengage
all the clips that attach the bezel
to the dash. Disconnect the four
(4) electrical connections after the
bezel is removed. Keep the screw for
reinstallation.
4.
Remove the cluster bezel by first
removing the two (2) screws at the
top. Gently pull on it and disengage
all the clips that attach the bezel
to the dash. Retain the screws for
reinstallation.
5.
cut out the supplied template (see
Figure 26 on page 35) and align the
template onto the front of the cluster
bezel by placing its left edge against
the cluster rib, and its bottom edge
against the cluster bottom edge. Use
masking tape to securely hold down
the template.
NOTE: Do not tape over the markings
on the template.
6.
Using a 3 /
8
” Uni-drill, center the
bit onto the 3 /
8
” drill location on the
template and slowly drill through the
IP. Using a 1 /
8
” drill bit, center and
drill through the 1 /
8
” location on the
template. Remove and discard the
template and any plastic shavings.
NOTE: It is important that the hole
is drilled at the recommended
location. The switch may not clear the
instrument panel structure if the hole
is shifted to another location.
7.
Align the Banks Six-Gun label onto
the previously drilled hole. Make sure
the entire mounting surface is clean and
free of dirt and oil before mounting the
label. Clean and dry as required using a
cloth dampened with rubbing alcohol or
similar cleaning solution.
CAUTION: Do not spray fluid directly
onto any electrical equipment, or
equipment damage may result.
Mount the Six-Gun Diesel Tuner switch
label onto the cluster by peeling the
protective backing off the adhesive tape
on the back of the switch label. Hold the
label against the panel for approximately
20 seconds while applying pressure to
allow the adhesive to properly adhere to
the surface.
8
Remove the nut and internal tooth
washer from the Six-Gun switch. Rotate
the shaft counter clockwise until the
shaft stops. Verify that the locating
washer tab is inserted into the #6
position on the switch (see Figure 22) .
NOTE: If the washer is in any position
other than the #6, your Six-Gun Diesel
Tuner will not select power levels
correctly.
9.
After confirming the locating washer
is in the #6 location, install the switch
through the 3 /
8
” hole on the backside of
the bezel. The alignment pin should rest
in the 1 /
8
” hole and with the switch fully
rotated counter clockwise; the shaft’s
flat side should be facing the steering
column. Secure switch with internal
tooth washer and nut. Snug the nut. Be
careful not to over torque the nut and
damage the plastic threads.
Section 3
INSTALLATION OF THE SIx-GUN SELECTOR SWITCH