Xylem IMVIT R01 Model VIT Vertical Industrial Turbine Pumps User Manual

Page 13

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6. Attach a sling to the elevator clamps, eyebolts,

or lifting bail and hoist it into position over the

foundation opening. (See Figure 7).

7. Carefully lower bowl assembly, guiding the unit so it

does not strike the sides of the opening. Continue

to lower bowl assembly until the elevator clamps

or discharge bowl flange rests firmly on the I-beam

supports.

8. Place a cover over the discharge bowl opening to

prevent entrance of dirt or other foreign matter

until ready for installation of the column assembly.

Do not drop any foreign object into the

bowl assembly. Such an object can cause

serious damage to the pump and any downstream

components. Any foreign object dropped into the bowl

assembly must be retrieved prior to continuing assembly.

COLUMN
OPEN LINESHAFT
Lineshafts are coupled with threaded or keyed couplings.

Column pipe may be threaded or flanged. When

provided, see the Certified Pump Outline Drawing for

the number of column and shaft sections required. The

top and bottom sections may be special lengths:

1. Check the lineshaft (646) for straightness. Average

total runout should be less than 0.0005” TIR per

foot, not to exceed 0.005” T.I.R. for every 10 feet of

shafting.

Bottom section of column pipe should not

be longer than 5 feet.

2. Hoist the first piece of lineshaft over the bowl

assembly. Lower the lineshaft until the bottom end

is properly aligned with the coupling of the pump

shaft. Apply a thin film of oil to the threads on the

lineshaft (646) and the coupling (649) (for non-

galling material, or Molykote if galling material).

Use “MOLYKOTE” Dow Corning or

equal for all galling material such as

316 stainless steel.

3a. With lineshaft in the proper position on the

coupling, screw lineshaft into the coupling manually

until resistance is felt. A fine wire inserted in the

hole at the center of the coupling can be used as a

gage to determine when the coupling is correctly

positioned on the shaft. Remove the wire after

installing the shaft. Completely tighten the joint

by using a pair of pipe wrenches. Use care not to

damage any bearing journal areas on the shaft.

NOTE: Shaft threads are left-handed.

Make up threaded joints manually to

verify that the threads are properly

engaged prior to applying a wrench. If cross-threading

occurs, break the joint and repair the threads. If the

threads are beyond repair, replace the damaged part.

3b.

With a keyed coupling

insert the key into the

pump shaft. Lower the

sleeve over the pump shaft,

to approximately 1.0 in

(25.4 mm) below the top

of the shaft. Then lower

the lineshaft until it touches

the pump shaft. Insert the

split ring into the grooves

of the pump shaft and

lineshaft. Raise the sleeve

until it covers the split ring,

then insert the key into the

lineshaft. Raise the sleeve to the top of the key and

secure the sleeve to the split ring with a lock screw

and lock wire.

4. For threaded column, secure a friction clamp

immediately below the column coupling. Hoist

column section over bowl assembly. Lower

column over lineshaft until column pipe engages

the discharge bowl. Manually screw the column

into discharge bowl. Complete joint by tightening

column with chain tongs until the end of the column

butts firmly against discharge bowl.

5. For flanged column, install two eyebolts

diametrically opposite the upper flange of the

bottom column. Attach a sling to the eyebolts and

to the hoist hook. Lower column section until the

flange engages the flanged top bowl register. Insert

as many bolts through both flanges as possible. Lift

column assembly high enough to allow rotation

of the supports. Install and tighten remaining

capscrews gradually in diametrically opposite pairs

until all are uniformly tightened.

6. Lift the assembly and remove the elevator clamp

or supports and slowly lower the bowl and the

column assembly. Place supports on the base plate

and continue to lower the assembly until the column

elevator clamps or column flange comes to rest on

the supports. Place an elevator clamp under the

column pipe and allow it to butt firmly against the

column pipe coupling.

7. Place the bearing retainer over the shaft and locate

it in the column coupling recess. Make sure the

end faces of the column pipe are clean. For flanged

columns, fit the retainer in the female register of the

flange. Make sure the contact faces in the flanges are

clean.

8. Check that the shaft is approximately centered in

the bearing. Move the shaft around slightly so as to

center it in its bearing. Only a slight amount of force

should be required. If an excessive amount of force

is required, the pipe or shaft may not be butted

properly or the shaft may be bent. In any case, the

problem must be corrected prior to proceeding

further.

9. Repeat the preceding procedures until all column

sections required have been installed.

CAUTION

CAUTION

CAUTION

CAUTION

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