High voltage – Amana Gas Furnance S)8 User Manual

Page 28

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28

S

TART

-

UP

P

ROCEDURE

AND

A

DJUSTMENT

Gas Line

Gas

Shutoff

Valve

Gas Line

To Furnace

Drip Leg Cap

With Fitting

Manometer Hose

Measuring Inlet Gas Pressure (Alt. Method)

G

AS

M

ANIFOLD

P

RESSURE

M

EASUREMENT

AND

A

DJUSTMENT

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

GAS

 

MANIFOLD

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

. O

NLY

 

MINOR

 

ADJUSTMENTS

 

SHOULD

 

BE

 

MADE

 

BY

 

ADJUSTING

 

THE

 

GAS

 

VALVE

 

PRESSURE

 

REGULATOR

.

CAUTION

HIGH VOLTAGE !

D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

. M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

. F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

M

ODELS

USING

S

INGLE

S

TAGE

G

AS

V

ALVES

This valve is shipped from the factory with the regulator preset
(see control label).

Consult the appliance rating plate to ensure burner manifold
pressure is as specified. If another outlet pressure is required,
follow these steps.

1. Turn OFF gas to furnace at the manual gas shutoff valve

external to the furnace.

2. Turn OFF all electrical power to the system.
3. Outlet pressure tap connections:

a. Honeywell VR8215 valve:

Remove the outlet pressure boss plug. Install an 1/8”
NPT hose barb fitting into the outlet pressure tap.

b. White-Rodgers 36G22 valve:

Back outlet pressure test screw (outlet pressure boss)
out one turn (counterclockwise, not more than one
turn).

4. Attach a hose and manometer to the outlet pressure

barb fitting (Honeywell valve) or outlet pressure boss
(White-Rodgers valve).

5. Turn ON the gas supply.
6. Turn ON power and close thermostat “R” and “W”

contacts to provide a call for heat.

7. Using a leak detection solution or soap suds, check for

leaks at outlet pressure boss plug (Honeywell valve) or
screw (White-Rodgers valve). Bubbles forming indicate
a leak. SHUT OFF GAS AND REPAIR ALL LEAKS
IMMEDIATELY!

8. Measure the gas manifold pressure with burners firing.

Adjust manifold pressure using the Manifold Gas
Pressure
table shown below.

Manifold Gas Pressure

Natural Gas

3.5" w.c.

Propane Gas

10.0" w.c.

9. Remove regulator cover screw from the outlet pressure

regulator and turn screw clockwise to increase pressure
or counterclockwise to decrease pressure. Replace
regulator cover screw.

10. Turn OFF all electrical power and gas supply to the

system.

11. Remove the manometer hose from the hose barb fitting

or outlet pressure boss.

12. Replace outlet pressure tap:

a. Honeywell VR8215 valve:

Remove the 1/8” NPT hose barb fitting from the outlet
pressure tap. Replace the outlet pressure boss plug
and seal with a high quality thread sealer.

b. White-Rodgers 36G22 valve: Turn outlet pressure test

screw in to seal pressure port (clockwise, 7 in-lb
minimum).

13. Turn ON electrical power and gas supply to the system.
14. Close thermostat contacts to provide a call for heat.
15. Retest for leaks. If bubbles form, SHUT OFF GAS AND

REPAIR ALL LEAKS IMMEDIATELY!

M

ODELS

USING

T

WO

S

TAGE

G

AS

V

ALVES

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

GAS

 

MANIFOLD

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

. O

NLY

 

MINOR

 

ADJUSTMENTS

 

SHOULD

 

BE

 

MADE

 

BY

 

ADJUSTING

 

THE

 

GAS

 

VALVE

 

PRESSURE

 

REGULATOR

.

CAUTION

Only small variations in gas pressure should be made by ad-
justing the gas valve pressure regulator. The manifold pressure
must be measured with the burners operating. To measure
and adjust the manifold pressure, use the following procedure.

1. Turn OFF gas to furnace at the manual gas shutoff valve

external to the furnace.

2. Turn off all electrical power to the system.

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