Bryant GAMA 331JAV User Manual

Page 10

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The gas service pressure must not exceed 0.5 psig (14-in. wc), and

be no less than 0.16 psig (4.5-in. wc).
Thermostat wire connections at R and W/W1 are the minimum

required for gas heating operation. W2 must be connected for

2-stage heating thermostats. C

OM

, Y/Y2, and G are required for

cooling, heat pumps, and some clock thermostats. These must be

made at 24-v terminal block on control. (See Fig. 10.)
This furnace can be installed with either single-stage heating or

2-stage heating thermostat.

For single-stage thermostats, connect thermostat W to W/W1 at

furnace control terminal block. (See Fig. 11.) For single-stage

thermostats the control determines, based on length of previous

heating on and off cycles, when to operate in low- and high-gas

heat for optimum comfort. Setup Switch-2 (SW-2) must be in the

factory-shipped OFF position. See Fig. 13 and Tables 6 and 7 for

setup switch information.
If 2-stage heating thermostat is to be used, move SW-2 to ON

position at end of furnace installation. This overrides built-in

control process for selecting high and low stage and allows 2-stage

thermostat to select gas heating modes. The W2 from thermostat

must be connected to W2 on control terminal block. (See Fig. 12.)
Before operating furnace, check each manual reset switch for

continuity. If necessary, press and release button to reset switch.

CAUTION: This furnace is equipped with 2 manual

reset limit switches in gas control area. The switches will

open and shut off power to gas valve if a flame rollout or

an overheating condition occurs in gas control area. DO

NOT bypass switches. Correct inadequate combustion air

supply, component failure, restricted flue gas passageway

before resetting switches.

B. Sequence of Operation
Using the schematic diagram follow sequence of operation through

different modes. (See Fig. 14.) Read and follow wiring diagram

very carefully.

NOTE: If power interruption occurs during "call for heat" (W/W1

or W/W1-and-W2), control starts 90-sec blower only on period 2

sec after power is restored if thermostat is still calling for gas

heating. The red LED flashes code 12 during 90-sec period, after

which LED will be on continuously as long as no faults are

detected. After 90-sec period, furnace responds to thermostat

normally.
Blower door must be installed for power to be conducted through

blower door interlock switch ILK to furnace control CPU, trans-

former TRAN, inducer motor IDM, blower motor BLWM, hot

surface ignitor HSI, and gas valve GV.

1. Adaptive Heating Mode—Single-Stage Thermostat and

2-Stage Heating
(See Fig. 11 for thermostat connections.)

NOTE: With high-heat-only switch SW-1 off, low-heat-only

switch SW-2 selects either low-heat-only operation mode when on

(see item 2 below), or adaptive heating mode when off in response

to "call for heat." (See Fig. 13.) When high-heat-only switch SW-1

is on, it always causes high-gas-heat operation when R-W/W1

circuit is closed, regardless of the setting of low-heat-only switch

SW-2.

This furnace can operate as a 2-stage furnace with a

single-stage thermostat because furnace control CPU in-

cludes a programmed adaptive sequence of controlled

operation which selects low-gas-heat or high-gas-heat op-

eration. This selection is based upon stored history of the

length of previous gas heating on/off periods of single-stage

thermostat.
The furnace starts up in either low- or high-gas heat. If

furnace starts up in low-gas heat, control CPU determines

low-gas heat on time (from 0 to 16 minutes) which is

permitted before switching to high-gas heat.
If power is interrupted, stored history is erased, and control

CPU selects low-gas heat for up to 16 minutes and then

switches to high-gas heat as long as thermostat continues to

"call for heat." Subsequent selection is based on stored

history of thermostat cycle times.
When the wall thermostat "calls for heat," R-W1 circuit

closes. The furnace control performs a self-check, verifies

low-heat and high-heat pressure switch contacts LPS and

HPS are open, and starts inducer motor IDM in low speed

or high speed as appropriate.

TABLE 6—SETUP SWITCH DESCRIPTION

SETUP

SWITCH NO.

NORMAL

POSITION

DESCRIPTION OF USE

SW-1

Only High-Gas Heat

OFF

(Staged Gas

Heat)

Turn switch on to obtain only

high-gas-heat operation on

any call for heat regardless of

whether R-W/W1, or R-W/W1,

-W2 is closed. SW-1 overrides

SW-2.

SW-2

Low-Gas Heat

(Adaptive Mode)

OFF

(Single-Stage

Thermostat)

Turn switch off for installations

with single-stage thermostats;

control selects low-gas-heat

or high-gas-heat operation

based on previous cycles.

Turn switch on for installations

with 2-stage thermostats to

permit only low-gas-heat op-

eration in response to closing

R-W/W1. High-gas heat is

supplied only when R to

W/W1 and W2 is closed.

SW-3 and

SW4

ON, OFF

Switches control gas heating

blower off delay. (See Table

7.)

TABLE 7—BLOWER OFF DELAY

SETUP SWITCH POSITION

DESIRED HEATING

MODE BLOWER OFF

DELAY (SEC)

SETUP SWITCH

SW-3

SW-4

90

OFF

OFF

135

OFF

ON

180

ON

OFF

225

ON

ON

Fig. 13—Setup Switches on Control Center

(Factory Settings)

A96402

BLOWER-

OFF

DELAY

LOW

HEAT

(ADAPTIVE

ALGORITHM)

HIGH

HEAT

ONLY

4

3

2

OFF

ON

1

—10—

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