Ge nera lm ain ten anc e, General maintenance – SkyTrak 10054 Operation Manual User Manual

Page 171

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Ge

nera

lM

ain

ten

anc

e

169

Model

10054

Rev

3/02

Inspection

Guidelines

1.P

ark

the

veh

icle

on

leve

lg

round

.P

lace

th

et

rave

ls

elec

tl

ever

in(

N)

NEUTRA

L,p

lac

ethe

neut

ra

ll

ock

le

ver

in

the(

N)NEU

TR

ALLO

CK

pos

iti

on,eng

agethe

park

in

gbr

ak

es

witc

han

dr

ais

ethe

boom

to

a

ho

rizont

al(

le

vel

)pos

ition

.

2.F

ully

exte

ndt

heb

oomunt

ilthe

extend

chai

ni

st

aut.Shu

tth

e

engi

neo

ff.

Th

ee

xtend

chain

swil

lb

ev

isib

lef

orin

spect

ionwi

thth

ev

ehicl

ei

n

this

state

.

Wh

ile

doing

thec

hain

inspe

ction

,c

heck

all

ch

ain

cle

vis

ends

for

dis

tor

tion

orc

ra

cki

ngand

shea

ves

for

bear

ing

wear

orgr

oov

ing

from

thec

hain.

3.In

spec

tt

her

etrac

tc

hains

ever

y100

0ho

urs

ofo

perati

on.Refe

rt

o

the

Ser

vic

eMa

nual

fo

rpr

oper

proc

edure

.

4.In

spec

tt

hec

hains

forth

efo

llowin

gc

onditi

ons:

Ed

ge

Wear

(F

ig

ure

120)

Chec

kt

hech

ainf

orw

ear

ont

hel

ink

pla

teed

gesc

aused

by

ru

nning

bac

kand

fo

rth

ov

ert

he

shea

ve

.T

hemax

imumr

educti

onof

mater

ial

sho

uldnot

ex

ceed

5%.T

his

can

be

com

pared

toa

norm

all

ink

plate

heig

htb

ymea

suring

ap

orti

onof

chai

nt

hatd

oesno

tr

uno

ve

rthe

shea

ve

.

Double

Ex

te

ndChains

or

Retr

actChai

ns

:

The

new

chai

nl

ink

meas

ures

.713"

(18

mm)r

efer

to

dim

ensi

on“

A”.

If

the

meas

urem

entof

the

wo

rn

chai

ni

sl

ess

than

.677"

(1

7m

m)r

efer

to

dime

nsio

n“

B”,

th

ec

ha

in

sho

uld

be

repl

aced.

Sin

gle

Ext

end

Ch

ain

s:

The

new

chai

nl

ink

meas

ures

.950"

(24

mm)r

efer

to

dim

ensi

on“

A”.

If

the

meas

urem

entof

the

wo

rn

chai

ni

sl

ess

than

.902"

(2

3m

m)r

efer

to

dime

nsio

n“

B”,

th

ec

ha

in

sho

uld

be

repl

aced.

Figu

re

12

0

MM2051

“A”

“B”

General Maintenance

169

Model 10054

Rev 3/02

Inspection Guidelines

1. Park the vehicle on level ground. Place the travel select lever in (N)

NEUTRAL, place the neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and raise the boom to a
horizontal (level) position.

2. Fully extend the boom until the extend chain is taut. Shut the

engine off.

The extend chains will be visible for inspection with the vehicle in
this state.

While doing the chain inspection, check all chain clevis ends for
distortion or cracking and sheaves for bearing wear or grooving
from the chain.

3. Inspect the retract chains every 1000 hours of operation. Refer to

the Service Manual for proper procedure.

4. Inspect the chains for the following conditions:

Edge Wear (Figure 120)

Check the chain for wear on the link plate edges caused by running
back and forth over the sheave. The maximum reduction of material
should not exceed 5%. This can be compared to a normal link plate
height by measuring a portion of chain that does not run over the
sheave.

Double Extend Chains or Retract Chains:

The new chain link measures .713" (18 mm) refer to dimension “A”. If
the measurement of the worn chain is less than .677" (17 mm) refer to
dimension “B”, the chain should be replaced.

Single Extend Chains:

The new chain link measures .950" (24 mm) refer to dimension “A”. If
the measurement of the worn chain is less than .902" (23 mm) refer to
dimension “B”, the chain should be replaced.

Figure 120

MM2051

“A”

“B”

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