Ge nera lm ain ten anc e, General maintenance – SkyTrak 10054 Operation Manual User Manual
Page 171

Ge
nera
lM
ain
ten
anc
e
169
Model
10054
Rev
3/02
Inspection
Guidelines
1.P
ark
the
veh
icle
on
leve
lg
round
.P
lace
th
et
rave
ls
elec
tl
ever
in(
N)
NEUTRA
L,p
lac
ethe
neut
ra
ll
ock
le
ver
in
the(
N)NEU
TR
ALLO
CK
pos
iti
on,eng
agethe
park
in
gbr
ak
es
witc
han
dr
ais
ethe
boom
to
a
ho
rizont
al(
le
vel
)pos
ition
.
2.F
ully
exte
ndt
heb
oomunt
ilthe
extend
chai
ni
st
aut.Shu
tth
e
engi
neo
ff.
Th
ee
xtend
chain
swil
lb
ev
isib
lef
orin
spect
ionwi
thth
ev
ehicl
ei
n
this
state
.
Wh
ile
doing
thec
hain
inspe
ction
,c
heck
all
ch
ain
cle
vis
ends
for
dis
tor
tion
orc
ra
cki
ngand
shea
ves
for
bear
ing
wear
orgr
oov
ing
from
thec
hain.
3.In
spec
tt
her
etrac
tc
hains
ever
y100
0ho
urs
ofo
perati
on.Refe
rt
o
the
Ser
vic
eMa
nual
fo
rpr
oper
proc
edure
.
4.In
spec
tt
hec
hains
forth
efo
llowin
gc
onditi
ons:
Ed
ge
Wear
(F
ig
ure
120)
Chec
kt
hech
ainf
orw
ear
ont
hel
ink
pla
teed
gesc
aused
by
ru
nning
bac
kand
fo
rth
ov
ert
he
shea
ve
.T
hemax
imumr
educti
onof
mater
ial
sho
uldnot
ex
ceed
5%.T
his
can
be
com
pared
toa
norm
all
ink
plate
heig
htb
ymea
suring
ap
orti
onof
chai
nt
hatd
oesno
tr
uno
ve
rthe
shea
ve
.
Double
Ex
te
ndChains
or
Retr
actChai
ns
:
The
new
chai
nl
ink
meas
ures
.713"
(18
mm)r
efer
to
dim
ensi
on“
A”.
If
the
meas
urem
entof
the
wo
rn
chai
ni
sl
ess
than
.677"
(1
7m
m)r
efer
to
dime
nsio
n“
B”,
th
ec
ha
in
sho
uld
be
repl
aced.
Sin
gle
Ext
end
Ch
ain
s:
The
new
chai
nl
ink
meas
ures
.950"
(24
mm)r
efer
to
dim
ensi
on“
A”.
If
the
meas
urem
entof
the
wo
rn
chai
ni
sl
ess
than
.902"
(2
3m
m)r
efer
to
dime
nsio
n“
B”,
th
ec
ha
in
sho
uld
be
repl
aced.
Figu
re
12
0
MM2051
“A”
“B”
General Maintenance
169
Model 10054
Rev 3/02
Inspection Guidelines
1. Park the vehicle on level ground. Place the travel select lever in (N)
NEUTRAL, place the neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and raise the boom to a
horizontal (level) position.
2. Fully extend the boom until the extend chain is taut. Shut the
engine off.
The extend chains will be visible for inspection with the vehicle in
this state.
While doing the chain inspection, check all chain clevis ends for
distortion or cracking and sheaves for bearing wear or grooving
from the chain.
3. Inspect the retract chains every 1000 hours of operation. Refer to
the Service Manual for proper procedure.
4. Inspect the chains for the following conditions:
Edge Wear (Figure 120)
Check the chain for wear on the link plate edges caused by running
back and forth over the sheave. The maximum reduction of material
should not exceed 5%. This can be compared to a normal link plate
height by measuring a portion of chain that does not run over the
sheave.
Double Extend Chains or Retract Chains:
The new chain link measures .713" (18 mm) refer to dimension “A”. If
the measurement of the worn chain is less than .677" (17 mm) refer to
dimension “B”, the chain should be replaced.
Single Extend Chains:
The new chain link measures .950" (24 mm) refer to dimension “A”. If
the measurement of the worn chain is less than .902" (23 mm) refer to
dimension “B”, the chain should be replaced.
Figure 120
MM2051
“A”
“B”