SkyTrak 8042 Service Manual - Manual (Page 100)

3.39 Model 8042, 10042, 10054 Legacy Rev. 03/04
Boom
22. Install the top wear pads to the inside of the
intermediate boom:
a. Place the wear pad inserts (11), saved, into the
cavities of the top wear pads (12), saved.
b. Apply Loctite
®
242 threadlocker to the threads of
the capscrews (13), saved. Slide the wear pads
with the spacers (14), saved, between the inner
boom and the intermediate boom, with the offset
of each wear pad toward the center. Align the
holes and secure in place with the
capscrews (13) and lockwashers (15), saved. Be
careful not to push the wear pad inserts out of
the wear pads.
c. Torque all wear pad mounting capscrews to
31 ±3 lb-ft (42 ±4 Nm).
d. Fill all wear pad cavities with a good grade of
lithium-base EP grease.
23. Pull the male ends of the hoses out the rear of the
inner boom. Stretch the hoses out straight behind
the vehicle.
24. Without auxiliary hydraulics: Assemble the hoses
to the hose reel at the back of the boom:
IMPORTANT: Keep the hoses in the same order as they
come from the hose clamps. DO NOT allow the hoses to
cross.
a. Remove the elastic locknut (16) from the upper
retaining capscrew (17). While pulling the
capscrew out, catch the spacers (18) from
between the plates as the capscrew is removed.
Pull the capscrew out far enough to place the
hoses around the hose reel.
Place the left side Attachment Tilt hose (19) into the
second position from the left on the hose reel.
Place the right side Attachment Tilt hose (20)
into the second position from the right on the
hose reel.
Note: ALWAYS replace elastic locknuts with new elastic
locknuts to help ensure proper fastening.
b. Reinsert the retaining capscrew (17) back
through the plates of the hose reel, inserting the
spacers (18) back in position between the plates
as the capscrew is inserted. Secure the retaining
capscrew in place with a new elastic locknut (16).
Tighten the elastic locknut securely.
c. Remove the elastic locknut (21) and flat
washer (22) from the lower retaining shoulder
bolt (23). While pulling the shoulder bolt out,
catch the spacers (24) from between the plates
as the shoulder bolt is removed. Place the
Attachment Tilt hoses around the hose reel.
d. Insert the shoulder bolt (23) through the plates of
the hose reel, inserting the spacers (24) back in
position between the plates as the shoulder bolt is
inserted. Place the flat washer (22) onto the
shoulder bolt and secure in place with a new
elastic locknut (21). Tighten securely.
MH1670
15
11
12
13
14
15
MH1680
16
17
18 19
20
21
22
23
24