4 cylinder repair, Disassembly, Cylinder repair -5 – JLG E300 Service Manual User Manual
Page 101: Disassembly -5, Boom positioning and support, cylinder repair -5
SECTION 5 - HYDRAULICS
3120772
– JLG Lift –
5-5
5.4 CYLINDER REPAIR
NOTE: The following are general procedures that apply to
all of the cylinders on this machine. Procedures that
apply to a specific cylinder will be so noted.
Disassembly
DISASSEMBLY OF THE CYLINDER SHOULD BE PERFORMED ON A
CLEAN WORK SURFACE IN A DIRT FREE WORK AREA.
1.
Connect a suitable auxiliary hydraulic power source
to the cylinder port block fitting.
DO NOT FULLY EXTEND CYLINDER TO THE END OF STROKE.
RETRACT CYLINDER SLIGHTLY TO AVOID TRAPPING PRESSURE.
2.
Operate the hydraulic power source and extend the
cylinder. Shut down and disconnect the power
source. Adequately support the cylinder rod, if appli-
cable.
3.
If applicable, remove the cartridge-type holding
valve and fittings from the cylinder port block. Dis-
card o-rings.
4.
Place the cylinder barrel into a suitable holding fix-
ture.
Figure 5-1. Boom Positioning and Support, Cylinder Repair