10 troubleshooting, Troubleshooting – JLG 4017RS Service Manual User Manual

Page 129

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7-15

3614RS, 4017RS

Engine

14. Install heater and cooling hoses to engine and tighten

clamps (if equipped).

15. Install hood (1), end covers (2) and belly pan from engine

compartment and adjust if necessary.

16. Install and properly connect battery(s).

17. Check that all hydraulic system, electrical system,

cooling system, fuel system and exhaust system
connections are correct and connected tightly.

Note: Have an assistant stand by with a Class B
fire extinguisher.

18. Check for proper fluid levels prior to startup.

Refer to Section 2.5, “Fluids, Lubricants and Capacities.”

19. Start engine and run to normal operating temperature

then shut off engine. While engine is cooling, check for
leaks.

20. Allow engine to cool. Check radiator coolant level. Add

coolant as required.

21. Check for leaks from engine, main hydraulic pump and

lines, transmission, hydraulic reservoir and fuel tank.
Check levels of all fluids and lubricants. Fill as required.

Note: During full throttle check:

• DO NOT operate any hydraulic function.

• DO NOT steer or apply any pressure to the

steering wheel.

Keep transmission in (N) NEUTRAL.

22. Check engine rpm at full throttle.

23. Purge the hydraulic system of air by operating all boom

functions through their entire range of motion several
times.

24. Check hydraulic oil level. If oil is warm, oil level should

be visible in gauge window.

25. Check for proper operation of all components.

26. Turn engine OFF.

27. Install the oil pan cover underneath the

engine compartment.

28. Close and secure engine cover.

29. Remove Do Not Operate Tag from ignition key switch

and steering wheel.

7.10

TROUBLESHOOTING

Refer to Section 7.3, “Specifications and Maintenance
Information,” for
detailed engine service information.

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