Theory – MK Diamond MK-112 User Manual

Page 26

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Diamond blades do not really cut; they grind the material through friction.

Diamond crystals, often visible at the leading edge and sides of the rim/segment,

remove material by scratching out particles of hard, dense materials, or by

knocking out larger particles of loosely bonded abrasive material.

This process eventually cracks or fractures the diamond particle, breaking it

down into smaller pieces. As a result, a diamond blade for cutting soft, abrasive

material must have a hard metal matrix composition to resist this erosion long

enough for the exposed diamonds to be properly utilized.

Conversely, a blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode

and expose the diamonds embedded in the matrix. These simple principles are the foundation of “controlled

bond erosion”.

THEORY

Types of Cutting
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on:

• The requirements of the job

• The machine/tool utilizing the diamond blade

• The preference of the operator

In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the flexible nature

of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the

DRY cutting blade a very attractive tool. When using a DRY blade, the user must be aware of distinct operating

practices to ensure optimum performance. DRY cutting blades require sufficient airflow about the blade to

prevent overheating of the steel core. This is best accomplished by shallow, intermittent cuts of the material with

periods of “free-spinning” (for several seconds) between each cut, to maximize the cooling process.

For WET cutting applications, MK has the exact blade to compliment both the material to be cut and the wet

cutting machine to be used. During cutting operations, liberal amounts of water act as a coolant to support the

cutting effectiveness and longevity of the WET blade. Additionally, using water adds to the overall safety of

cutting operations by keeping the dust signature down.

Know All You Can About the Material You Wish to Cut

ITEM

NUMBER

DESCRIPTION

8.

152792

Dressing Stone

9.

152610

Ground Fault Circuit Interrupter

THEORY OF DIAMOND BLADES

ACCESSORIES

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