Rockwell Automation SD3100 DISTRIB PWR SYS SD3100 DC PWR MODULE - Manual (Page 3)

Table of Contents I
C
ONTENTS
Chapter 1 Introduction
1.1
Field Power Module ......................................................................................... 1-3
1.2 Standard Features ........................................................................................... 1-3
1.3 Optional Features ............................................................................................ 1-4
1.4 Related Publications ........................................................................................ 1-4
1.5 Terms Used in this Manual .............................................................................. 1-5
Chapter 2 Mechanical/Electrical Description
2.1
Mechanical Overview ...................................................................................... 2-2
2.1.1 Control Components ............................................................................. 2-2
2.1.2 Power Components............................................................................... 2-3
2.1.2.1 Incoming Power ...................................................................... 2-3
2.1.2.2 Armature Power Components................................................. 2-4
2.1.2.3 Field Power Module Components ........................................... 2-7
2.2 Electrical Overview .......................................................................................... 2-7
2.3 1250A Power Module Description ................................................................... 2-9
2.3.1 1250A Power Module Component Layout........................................... 2-10
2.3.2 1250A Power Module Dimensions ...................................................... 2-12
2.4 1650A Power Module Description ................................................................. 2-13
2.4.1 1650A Power Module Component Layout........................................... 2-14
2.4.2 1650A Power Module Dimensions ...................................................... 2-16
2.5 3000A Power Module Description ................................................................. 2-17
2.5.1 3000A Power Module Component Layout........................................... 2-18
2.5.2 3000A Power Module Dimensions ...................................................... 2-20
Chapter 3 Installation Guidelines
3.1
Planning the Installation .................................................................................. 3-1
3.2 Physically Installing the Power Module ........................................................... 3-2
3.3 Wiring AC Input Power to the Power Module .................................................. 3-2
3.3.1 AC Input Wire Selection ........................................................................ 3-2
3.3.2 Making an Input Entry Hole ................................................................... 3-3
3.3.3 Connecting the AC Input Wires to the Busbars..................................... 3-3
3.4 Wiring AC Input to the Field Power Module..................................................... 3-4
3.4.1 Installing the Field Isolation Transformer .............................................. 3-4
3.5 Wiring the Motor .............................................................................................. 3-5
3.5.1 Selecting Wires for the Armature and Field Lines ................................. 3-5
3.5.2 Connecting the Motor to the Power Module .......................................... 3-5
3.6 Installing Feedback Devices ............................................................................ 3-6
3.7 Meter Port Connections ................................................................................... 3-7
3.8 Grounding the Drive ........................................................................................ 3-7
3.9 For Information on Initial Start-Up of the Drive ................................................ 3-8